【船级社】2023年1月修订版建造和分类设施规则，适用于海上平台设施。

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The American Bureau of Shipping (ABS) has released the January 2023 edition of the Rules for Building and Classing Facilities on Offshore Installations. These Rules serve as the guideline for the design, construction, and maintenance of offshore facilities, particularly those involved in hydrocarbon production. ABS, an organization incorporated by the State of New York in 1862, is responsible for assessing and certifying these facilities to ensure they meet safety and operational standards. The Rules for Building and Classing Facilities on Offshore Installations cover a wide range of technical requirements and criteria that ABS uses when reviewing and surveying offshore facilities. These regulations are essential for ensuring that offshore installations are constructed and operated in a safe and efficient manner. By adhering to these rules, companies can reduce the risk of accidents and environmental damage in offshore operations. ABS Plaza, located in Spring, Texas, is the headquarters where these Rules are developed and updated. The organization strives to stay abreast of industry developments and technological advancements to continuously improve the standards for offshore facilities. The Rules for Building and Classing Facilities on Offshore Installations are periodically revised to incorporate the latest knowledge and best practices in the offshore industry. In conclusion, the Rules for Building and Classing Facilities on Offshore Installations are crucial documents that guide the design, construction, and operation of offshore installations. ABS plays a vital role in ensuring that these facilities meet the highest safety and environmental standards. Companies operating in the offshore sector must comply with these rules to protect their assets, personnel, and the marine environment. By following these guidelines, the industry can continue to grow and thrive while minimizing risks and hazards associated with offshore operations.

C H A P T E R 1

Scope and Conditions of Classifica

tion

S E C T I O N 5

Submission of Plans, Data, and Calculations

A generic list of plans and data to be submitted for facilities on floating installations is included in Section

3-2.

A generic list of plans and data to be submitted for facilities on fixed installations is included in Section

4-2.

It should be noted that due to the varying configurations of offshore production facilities, all or portions of

these requirements may be applicable to a given installation.

ABS RULES FOR BUILDING AND CLASSING F

ACILITIES ON OFFSHORE INSTALLATIONS • 2023 11

C H A P T E R 1

Scope and Conditions of Classifica

tion

S E C T I O N 6

Certification of Equipment (2022)

1 General

The

Rules define, to varying degrees, the extent of evaluation required for products and equipment. There

are three basic evaluation constituents:

●

Design review; type/prototype testing, as applicable;

●

Survey during construction and testing at the plant of manufacture; and

●

Survey during installation on board the vessel and at trials.

Where design review is required by the Rules, a letter will be issued by ABS upon satisfactory review of

the plans to evidence the acceptance of the design. In addition to, or independent of, design review, ABS

may require survey and testing of forgings, castings and component parts at the various manufacturers’

plants, as well as survey and testing of the finished product. A certificate or report will be issued upon

satisfactory completion of each survey to evidence acceptance of the component or finished product.

Design review, survey and the issuance of reports or certificates constitute the certification of machinery.

Based on the intended service and application, some products do not require certification because they are

not directly related to the scope of classification or because normal practices for their construction within

the industry are considered adequate. Such products may be accepted based on the manufacturers’

documentation on design and quality.

In general, surveys during installation on board the vessel and at trials are required for all items of process

facility. This is not considered a part of the product certification process. There may be instances, however,

where letters or certificates issued for items of machinery contain conditions which must be verified during

installation, tests or trials.

3 Type Approval Program

Products that can be consistently manufactured to the same design and specification may be Type

Approved under the ABS Type Approval Program. The ABS Type Approval Program is a voluntary option

for the demonstration of the compliance of a product with the Rules or other recognized standards. It may

be applied for at the request of the designer or manufacturer. . The ABS Type Approval Program generally

covers Product Type Approval (1-1-4/9.7.3 of the ABS Rules for Conditions of Classification – Offshore

Units and Structures (Part 1)), but is also applicable for a more expeditious procedure towards Unit-

Certification, as specified in 1-1-4/9.7.2 of the ABS Rules for Conditions of Classification – Offshore Units

and Structures (Part 1).

ABS RULES FOR BUILDING AND CLASSING F

ACILITIES ON OFFSHORE INSTALLATIONS • 2023 12

See the “ABS Type Approval Program” in Appendix 1-1-A2 of the ABS Rules for Conditions of

Classification – Offshore Units and Structures (Part 1).

3.1 Certification Under Type Approval Program

3.1.1 Product Design Assessment

Upon

application by the manufacturer, each model of an equipment may be design assessed as

described in 1-1-A2/5.1 of the ABS Rules for Conditions of Classification – Offshore Units and

Structures (Part 1). Equipment so approved may be applied to ABS for listing on the ABS website

in the Design Approved Products Index [see 1-1-A2/5.1 (DA) of the ABS Rules for Conditions of

Classification – Offshore Units and Structures (Part 1)]. Once listed, and subject to renewal and

updating of certificate as required by 1-1-A2/5.7 of the ABS Rules for Conditions of Classification

– Offshore Units and Structures (Part 1), type approved product particulars will not be required to

be submitted to ABS each time the engine is proposed for use on board a vessel.

3.1.2 Mass Produced Equipment

Manufacturer of mass-produced equipment, who operates a quality assurance system in the

manufacturing facilities, may apply to ABS for a quality assurance assessment, described in 1-1-

A2/5.5 (PQA) of the ABS Rules for Conditions of Classification – Offshore Units and Structures

(Part 1).

Upon satisfactory assessment under 1-1-A2/5.5 (PQA) of the ABS Rules for Conditions of

Classification – Offshore Units and Structures (Part 1), equipment produced in those facilities will

not require a Surveyor’s attendance at the tests and inspections. Such tests and inspections are to

be carried out by the manufacturer whose quality control documents will be accepted.

Certification of each equipment will be based on verification of approval of the design and on

continued effectiveness of the quality assurance system. See 1-1-A2/5.7.1(a) of the ABS Rules for

Conditions of Classification – Offshore Units and Structures (Part 1).

3.1.3 Non-mass Produced Equipment

Manufacturer of non-mass produced equipment, who operates a quality assurance system in the

manufacturing facilities, may apply to ABS for a quality assurance assessment, described in 1-1-

A2/5.3.1(a) (Manufacturers Procedure) of the ABS Rules for Conditions of Classification –

Offshore Units and Structures (Part 1) and 1-1-A2/5.3.1(b) (RQS) of the ABS Rules for

Conditions of Classification – Offshore Units and Structures (Part 1).

3.1.4 Type Approval Program

Equipment types which have their designs approved and the quality assurance system of their

manufacturing facilities approved will be deemed Type Approved and will be eligible for listing

on the ABS website as Type Approved Products.

3.3 Details of Certification of Some Representative Products

1-6/T

ABLE 1 provides abbreviated certification requirements of representative equipment based on the

requirements of the Rules for various production and process equipment. The table also provides the

applicability of the Type Approval Program for each of these equipment.

5 Design Review

5.1 Process Equipment Documentation

Documentation

required to be submitted for Hydrocarbon Production and Process Equipment is detailed in

3-2/7 of these Rules.

Documentation required to be submitted for Process Support Equipment is detailed in 3-2/9 of these Rules.

Chapter 1 Scope and Conditions of Classification

Section 6 Certification of Equipment 1-6

ABS RULES FOR BUILDING AND CLASSING F

ACILITIES ON OFFSHORE INSTALLATIONS • 2023 13

Documentation required to be submitted for Marine Support Systems is detailed in 3-2/11 of these Rules.

7 ABS Survey

7.1 Survey at Vendor’s Plant

i) Surveyor

’s attendance is required at the plant of manufacturing for, as indicated in 1-6/TABLE 1

ii) Survey performed for the system/subsystem/equipment/component level as required by the design

codes and standards, and as specified in these Rules. The detailed survey requirements are

provided in 5-1/3.

9 Issuance of Certificates and Reports

9.1 ABS Approval Letter and Survey Reports

i) Upon

satisfactory completion of the ABS design review process, based on design plans and data

as specified in Section 3 and 4 as applicable, an ABS approval letter will be issued for the

equipment indicated in 1-6/TABLE 1.

ii) The ABS approval letter will describe the scope and results, including any applicable comments

and correspondences for the design review performed of the submitted design plans and data, and

the specified engineering criteria. The approved rating and/or capacity will be indicated for each

system, subsystem, equipment or component in the ABS approval letter.

iii) Upon satisfactory completion of fabrication, testing and commissioning as applicable, the

attending Surveyor will issue appropriate survey report(s) for all survey activities as specified in

1-6/TABLE 1.

TABLE 1

Certification Details - Equipment and Components

(1, 2)

Equipment

ABS Approval

ier

(3)

Specific Tests -

Rule Reference

Design and Testing

Standards

Marine Support Systems and Equipment All systems, subsystems, equipment and components are to comply with ABS

Marine Vessels Rules or ABS MOU Rules, as applicable except as modified in

these Rules.

HYDROCARBON PRODUCTION PROCESS SYSTEMS and EQUIPMENT

Production/Process Pressure Vessels

(Steel)

4/5 5-1/3.3.4 i ASME Section VIII Div. 1/ Div. 2/ or

equivalent

Storage Tanks 4/5 5-1/3.3.4 vi, vii API Std. 620

Heat Exchangers 4/5 5-1/3.3.4 i ASME Section VIII Div. 1/ Div. 2/ or

equivalent

Fired Vessels 5 5-1/3.3.4 i ASME Section VIII Div. 1/ Div. 2/ or

equivalent

Packaged Process Units 5 5-1/3.3.4 i, ii,

viii, ix, xi, xiii,

5-1/TABLE 1

Meters, Strainers, Filters and Other Fluid Conditioners

< 254 mm (10 in.) and 10.54 kg/cm

(150

psi)

Chapter 1 Scope and Conditions of Classification

Section 6 Certification of Equipment 1-6

ABS RULES FOR BUILDING AND CLASSING F

ACILITIES ON OFFSHORE INSTALLATIONS • 2023 14

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【船级社】2023年1月修订版建造和分类设施规则，适用于海上平台设施。

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