Simocode_en运动控制技术手册：全面解决方案与保护控制设备详解

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Simocode_en.pdf 是一份由西门子公司发布的详细技术文档，专注于介绍SIMOCODE-DP系统中的电机保护和控制系统。这份手册针对的是3UF5700-0AA00-1型号的产品，它在全球范围内提供了全面的省线解决方案，旨在简化运动控制设备的安装和维护过程。SIMOCODE-DP系统是西门子的一种高级运动控制平台，集成了强大的功能，如故障诊断、安全防护以及高效的自动化控制。该文档涵盖了以下几个关键知识点： 1. **产品概述**：文档详细介绍了SIMOCODE-DPSystemMotor，一个专为工业应用设计的电机控制装置，旨在确保设备运行的稳定性和安全性。它可能包括了多种电机保护功能，如过载保护、短路保护、过热保护等。 2. **硬件和软件兼容性**：手册强调了对所描述硬件和软件的高度一致性，虽然完全一致性的保证并非绝对，但西门子公司定期审查内容并进行必要的更新，以保持与实际产品的同步。用户可以信任这些信息在大部分情况下是准确的。 3. **技术规格**：手册可能包含了详细的接口规范、通信协议、输入/输出信号类型、电源需求等相关技术参数，有助于工程师理解和配置系统。 4. **省线解决方案**：西门子公司提供的独家省线解决方案减少了布线复杂性，提高了效率，对于安装和维护工程师来说具有显著的价值。 5. **版权和许可**：文档声明所有权利归 Siemens AG 所有，未经书面许可，不得复制、传播或使用此材料。任何未经授权的行为将承担法律责任，并保留所有专利权、实用新型权和设计权。 6. **品牌标识**：手册中提及了多个西门子公司旗下的商标，如SIMOCODE、SIKOSTART、SIMATIC和BERO，这表明了西门子公司在工业自动化领域的广泛产品线。 7. **用户支持和反馈**：鼓励用户提供改进建议，反映了西门子公司重视用户体验和持续改进的态度。 Simocode_en.pdf 提供了一份深入的指南，为操作、维护和集成SIMOCODE-DP系统的电机保护和控制设备提供了专业且全面的支持，是电气工程师和系统集成者的重要参考资料。

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GWA 4NEB 631 4286-02a

Ta b l e s

Seite

1 Summary of topics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiv

2 Detection of motor currents below 1.25 A . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

3 Factors for tripping times when the motor is warm . . . . . . . . . . . . . . . . . . . . 2-12

4 Description of the settings for current-dependent motor protection . . . . . . . . . . . . 2-15

5 Description of the settings for Current Limit Values / Blocking Protection . . . . . . . . . 2-16

6 Description of the settings for Earth Fault Detection . . . . . . . . . . . . . . . . . . . 2-18

7 Types of detector for Thermistor Motor Protection . . . . . . . . . . . . . . . . . . . . 2-19

8 Description of the settings for Thermistor Motor Protection . . . . . . . . . . . . . . . . 2-20

9 Operating modes of Control Stations . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-24

10 Determining Operator Enabling signals . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26

11 Active Control Stations, Contactor Controls, Lamp Controls and status messages with

Direct Starter, Reversing Starter, Star Delta Starter, Dahlander starter,

Pole Changing Starter and Soft Starter . . . . . . . . . . . . . . . . . . . . . . . . . . 2-27

12 Active Control Stations, Contactor Controls, Lamp Controls

and status messages for Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33

13 Variants for Positioner control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-36

14 Check-Back Signals for Positioner 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-37

15 Check-Back Signals for Positioner 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-39

16 Check-Back Signals for Positioner 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-40

17 Check-Back Signals for Positioner 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-42

18 Check-Back Signals for Positioner 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-43

19 Active Control Stations, Contactor Controls, Lamp Controls

and status messages for a Solenoid Valve. . . . . . . . . . . . . . . . . . . . . . . . . 2-44

20 Check-Back Signals for Solenoid Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-45

21 Description of the settings for motor control . . . . . . . . . . . . . . . . . . . . . . . 2-49

22 States of the status LEDs / Contactor Controls during a test . . . . . . . . . . . . . . . 2-51

23 Status LEDs on the Basic Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-51

24 NOR function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-53

25 Description of the settings for types of signal . . . . . . . . . . . . . . . . . . . . . . . 2-53

GWA 4NEB 631 4286-02a

27 Description of the settings for Truth Tables . . . . . . . . . . . . . . . . . . . . . . . . . 2-55

28 Description of the settings for Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-60

29 Description of the settings for the upper limit of Counters . . . . . . . . . . . . . . . . . 2-61

30 Status LEDs on the Operator Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

31 Fault Diagnosis, Fault Handling, Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

32 Parameter Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

33 Description of settings for fault behaviour . . . . . . . . . . . . . . . . . . . . . . . . . 5-11

34 Slave operating modes for SIMOCODE-DP on master class 1 . . . . . . . . . . . . . . . 6-4

35 Necessary settings for bus communication with SIMOCODE-DP . . . . . . . . . . . . . 6-6

36 Setting the Basic Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-7

37 Data block (y) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-17

38 Parameter FCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-18

39 Parameter FCT=DW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-19

40 Assignment of the S5 memory area for FCT =DW . . . . . . . . . . . . . . . . . . . . . 6-19

41 Parameter FCT=CW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-20

42 Parameter FCT=DR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-21

43 Parameter FCT=CR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22

44 Assignment of the S5 memory area for FCT = CR . . . . . . . . . . . . . . . . . . . . . 6-22

45 Basic data for a bus segment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-36

46 Distance between two stations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37

47 Length of the spur lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-37

48 Wiring and connecting the T-clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38

49 Parameter channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3

50 Active Control Stations, Contactor Controls, Lamp Control and status messages . . . . . A-4

51 Writing control data to SIMOCODE-DP . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5

52 Reading signalling and diagnostic data from SIMOCODE-DP . . . . . . . . . . . . . . . . A-9

53 Assignment of control data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-6

54 Assignment of process data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-7

55 Assignment of device-specific diagnostic bytes . . . . . . . . . . . . . . . . . . . . . . B-9

56 Device-specific diagnosis according to DPV1 . . . . . . . . . . . . . . . . . . . . . . . B-11

57 Process alarm in the event of a fault . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15

58 Process alarm in the event of a warning . . . . . . . . . . . . . . . . . . . . . . . . . . B-16

59 Data record 130 - signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-17

GWA 4NEB 631 4286-02a

60 Data record 131 - display / diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . B-19

61 Writing data record 133 - statistical data . . . . . . . . . . . . . . . . . . . . . . . . . B-19

62 Data record 132 - control commands . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20

63 Data record 138 - device parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . B-20

64 General Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2

65 Auxiliary circuit / control circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4

66 Number of inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

67 Simultaneity for Expansion Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

68 Input currents / cable lenghts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-5

69 Communications interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-6

70 Behaviour of the contactor control circuits in the event of supply-voltage failure . . . . . C-6

71 Behaviour of the functions in the event of supply-voltage failure . . . . . . . . . . . . . C-6

72 Program cycle times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-8

73 Description of DMD and type data files . . . . . . . . . . . . . . . . . . . . . . . . . . C-9

74 Order numbers for Basic Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-2

75 Order numbers for expansion components . . . . . . . . . . . . . . . . . . . . . . . . F-2

GWA 4NEB 631 4286-02a

xiii

Introduction and Notes on the Manual

Purpose of the manual

This manual is intended to be used as a reference book. The information in

the manual enables you to operate SIMOCODE-DP.

Topics covered

The manual consists of chapters providing instructions for use and reference

chapters. The topics it covers include the following:

• Philosophy and overview of the SIMOCODE-DP system

• Parameterization

• System componenets

• Description of the parameterizing and diagnosis software

Win-SIMOCODE-DP

• Error handling, diagnosis

• Communication, data transmission

• Data structure

• Technical data and conductor cross sections

Configuration example

A complete configuration example is included in the manual. This example

explains to you, step by step, how to configure a Direct Starter with

SIMOCODE-DP.

Ta b l e s

In Appendix A you will find tables and partly predrawn circuit diagrams for

the purpose of configuration, diagnosis etc.. If you are already familiar with

how to operate the SIMOCODE-DP, the tables are sufficient for working

with the system.

You can enter your selected parameter settings in the tables in order to faci-

litate subsequent parameterization. At the same time, this also gives you a

record of how you have parameterized the system.

Typical Circuits

In the Appendix E you will find a summary of Typical Circuits which you can

use for the individual control functions.

Notes

Notes which are of special importance are enclosed by two straight lines.

Correction page

A correction page is to be found at the end of this book. Please use this

page to report your suggestions for improvements, additional information or

corrections and send the page back to us. In this way, you will help us

improve the next edition of this manual.

Other

system manuals

If you are working with IM308C and COM PROFIBUS, you will additionally

require the s

ystem manual

• "Decentralized Peripheral System ET 200"

If you are working with STEP 7, you will additionally require the

system manual

• "System Software for S7 300/400 System and Standard Functions

Reference Manual"

If you want to use SIMOCODE-DP as an S7 slave, refer to the latest infor-

mation on the Internet at

http://www.ad.siemens.de/ans/2/support/download

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