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西门子SINUMERIK 840D/828D 铣削操作手册
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"西门子SINUMERIK 840D 828D 操作手册提供了全面的铣削操作指南,涵盖了从基础设置到高级功能的多个方面,适用于西门子的数控系统。"
这篇操作手册是针对西门子的SINUMERIK 840D和828D数控系统的用户,提供了详细的铣削加工操作说明。它包含了多个关键章节,旨在帮助用户有效地利用这些系统进行精密铣削作业。
首先,手册介绍了"设置机床"的步骤,这包括机床的初始配置、参数设定以及校准等过程,确保机床能够按照预设的工作模式准确运行。
"以手动方式运行"章节则详细讲解了如何在数控系统中手动操作机床,包括JOG进给、手轮操作和快速移动等功能,这对于熟悉机床操作和日常维护至关重要。
"加工工件"部分详细阐述了如何通过编程和控制来实现对工件的铣削加工,涵盖了G代码程序的创建、工件坐标系的设定以及各种铣削策略的应用。
"加工模拟"章节提供了在实际加工前进行仿真模拟的方法,有助于检查程序的正确性并避免可能的碰撞风险,提高加工的安全性和效率。
"编程工艺功能(循环)"涵盖了各种铣削循环,如钻孔、攻丝、镗孔等,通过使用预定义的循环代码,简化编程过程,提高编程效率。
对于多通道视图(仅适用于840D sl),手册解释了如何在多通道环境下同时监控和控制不同的加工任务,这在处理复杂零件和多任务加工时非常有用。
"碰撞监测(仅适用于840D sl)"功能允许用户在程序执行过程中预防潜在的机械碰撞,提供了一种安全的保护机制。
"刀具管理"部分涉及刀具的选择、设定、磨损补偿以及刀具库的管理,确保刀具的正确使用和有效维护。
"程序管理"涵盖了程序的存储、检索、编辑和版本控制,帮助用户有效地组织和管理大量的加工程序。
此外,手册还涉及到了报警信息、故障信息和系统信息的解读,帮助用户快速诊断和解决问题。
"手动加工"和"程序示教"章节提供了在手动模式下操作机床和创建程序的教学,适合初学者和培训目的。
针对828D系统,手册还特别提到了"能耗控制"、"EasyMessage"、"EasyExtend"和"ServicePlaner"等特性,这些功能分别与节能操作、信息提示、扩展功能和服务计划相关。
"梯形图浏览器和梯形图附加工具(仅适用于828D)"允许用户查看和理解系统的PLC逻辑,以便进行更深入的系统理解和调试。
这份手册是西门子SINUMERIK 840D和828D数控系统用户的一份宝贵的参考资料,无论是在日常操作、编程学习还是故障排除上,都能提供详尽的指导。
目录
铣削
16 操作手册, 03/2013, 6FC5398-7CP40-3RA1
11.7 OEM 刀具数据...................................................................................................................579
11.8 刀库...................................................................................................................................580
11.8.1 定位刀库...............................................................
.............................................................582
11.8.2 转换刀具...............................................................
.............................................................583
11.8.3 卸载全部刀具
.....................................................................................................................584
11.9 图形显示...............................................................
.............................................................585
11.10 刀具管理列表分类 ...............................................................
..............................................587
11.11 过滤刀具管理列表 ...............................................................
..............................................588
11.12 刀具管理列表中的搜索 ...............................................................
.......................................590
11.13 显示刀具详细信息 ...............................................................
..............................................591
11.14 显示所有刀具详细信息 ...............................................................
.......................................592
11.15 更改刀具类型
.....................................................................................................................593
11.16 设置刀具列表
.....................................................................................................................594
12 程序管理...............................................................
........................................................................597
12.1 概览...............................................................
....................................................................597
12.1.1
NC 存储器 .........................................................................................................................601
12.1.2 本地驱动器 ...............................................................
.........................................................601
12.1.3
USB驱动器........................................................................................................................602
12.1.4
FTP 驱动器 .......................................................................................................................603
12.2 打开和关闭程序 ...............................................................
..................................................604
12.3 程序执行...............................................................
.............................................................606
12.4 编制目录
/程序/工作列表/程序列表 .....................................................................................607
12.4.1 创建新目录 ...............................................................
.........................................................607
12.4.2 创建新工件 ...............................................................
.........................................................608
12.4.3 创建新的
G代码程序...........................................................................................................609
12.4.4 创建新的
ShopMill 程序.....................................................................................................610
12.4.5 创建任意新文件 ...............................................................
..................................................610
12.4.6 创建工作列表
.....................................................................................................................612
12.4.7 创建程序列表
.....................................................................................................................613
12.5 创建模板...............................................................
.............................................................614
12.6 搜索目录和文件 ...............................................................
..................................................615
12.7 程序预览显示
.....................................................................................................................617
12.8 选中多个目录
/程序 ............................................................................................................617
12.9 复制并粘贴目录
/程序.........................................................................................................619
12.10 删除目录
/程序....................................................................................................................621
12.10.1 删除程序
/目录....................................................................................................................621
工控编程吧 gkbc8.com
工控编程吧 gkbc8.com
目录
铣削
操作手册, 03/2013, 6FC5398-7CP40-3RA1
17
12.11 修改文件属性和目录属性.................................................................................................. 622
12.12 设置驱动器 ....................................................................................................................... 623
12.12.1 概览 ...............................................................
................................................................... 623
12.12.2 设置驱动器 ...............................................................
........................................................ 624
12.13 查看
PDF 文件.................................................................................................................. 627
12.14 EXTCALL
......................................................................................................................... 629
12.15 备份数据...............................................................
............................................................ 632
12.15.1 在程序管理器中创建存档...............................................................
................................... 632
12.15.2 通过系统数据创建存档 ...............................................................
...................................... 633
12.15.3 在程序管理器中导入存档...............................................................
................................... 635
12.15.4 在系统数据中导入存档 ...............................................................
...................................... 637
12.16 装调数据...............................................................
............................................................ 638
12.16.1 保存装备数据...............................................................
..................................................... 638
12.16.2 读入装备数据...............................................................
..................................................... 641
12.17 RS232C
............................................................................................................................ 643
12.17.1 读入读出存档
(*.ARC) ....................................................................................................... 643
12.17.2 在程序管理器中设置
V24.................................................................................................. 645
12.18 多重紧固...............................................................
............................................................ 647
12.18.1 多重紧固...............................................................
............................................................ 647
12.18.2 程序开头创建
“工位” .......................................................................................................... 648
12.18.3 创建多重紧固程序...............................................................
.............................................. 649
13 报警信息
、故障信息和系统信息....................................................................................................651
13.1 显示报警...............................................................
............................................................ 651
13.2 显示报警记录...............................................................
..................................................... 653
13.3 显示信息...............................................................
............................................................ 653
13.4 报警、错误和消息分类 ...............................................................
...................................... 654
13.5
PLC 变量和 NC 变量 ........................................................................................................ 656
13.5.1 显示和编辑
PLC 变量和 NC 变量 ..................................................................................... 656
13.5.2 保存和加载屏幕 ...............................................................
................................................. 660
13.5.3 加载符号...............................................................
............................................................ 661
13.6 版本 ...............................................................
................................................................... 662
13.6.1 显示版本数据...............................................................
..................................................... 662
13.6.2 保存信息...............................................................
............................................................ 663
13.7 日志 ...............................................................
................................................................... 664
13.7.1 显示和编辑日志 ...............................................................
................................................. 665
13.7.2 创建日志条目...............................................................
..................................................... 666
13.8 生成屏幕拷贝...............................................................
..................................................... 667
工控编程吧 gkbc8.com
工控编程吧 gkbc8.com
目录
铣削
18 操作手册, 03/2013, 6FC5398-7CP40-3RA1
13.9 远程诊断............................................................................................................................668
13.9.1 设置远程访问.....................................................................................................................668
13.9.2 允许调制解调器 ...............................................................
..................................................670
13.9.3 要求远程诊断
.....................................................................................................................671
13.9.4 结束远程诊断
.....................................................................................................................672
14 运行
“手动加工” .............................................................................................................................673
14.1 测量刀具...............................................................
.............................................................674
14.2 工件零点测量
.....................................................................................................................674
14.3 设置零点偏移
.....................................................................................................................675
14.4 设置挡块...............................................................
.............................................................676
14.5 简单工件加工
.....................................................................................................................677
14.5.1 运行轴 ...............................................................
................................................................677
14.5.2 角度铣削...............................................................
.............................................................678
14.5.3 直线和圆弧加工 ...............................................................
..................................................679
14.5.3.1 直线铣削............................................................................................................................679
14.5.3.2 圆弧铣削............................................................................................................................681
14.6
复杂加工............................................................................................................................682
14.6.1 使用手动加工钻削 ...............................................................
..............................................684
14.6.2 使用手动加工铣削 ...............................................................
..............................................685
14.6.3 使用
“Manual Machine”进行轮廓铣削.................................................................................686
14.7 模拟和同步记录 ...............................................................
..................................................687
15 程序示教...............................................................
........................................................................689
15.1 概览...............................................................
....................................................................689
15.2 一般过程...............................................................
.............................................................689
15.3 插入程序段 ...............................................................
.........................................................690
15.3.1 在示教程序段中的输入参数 ...............................................................
................................691
15.4 通过窗口进行示教 ...............................................................
..............................................693
15.4.1 概述...............................................................
....................................................................693
15.4.2 快速移动
G0 示教..............................................................................................................694
15.4.3 直线
G1 示教.....................................................................................................................694
15.4.4 圆弧中间点与圆弧终点
CIP 示教 .......................................................................................695
15.4.5
A 样条示教 ........................................................................................................................695
15.5 更改程序段 ...............................................................
.........................................................697
15.6 选择程序段 ...............................................................
.........................................................698
15.7 删除程序段 ...............................................................
.........................................................699
16
HT 8 .............................................................................................................................................701
16.1
HT 8 概览 ..........................................................................................................................701
工控编程吧 gkbc8.com
工控编程吧 gkbc8.com
目录
铣削
操作手册, 03/2013, 6FC5398-7CP40-3RA1
19
16.2 运行键 .............................................................................................................................. 704
16.3 机床控制面板菜单............................................................................................................. 705
16.4 虚拟键盘...............................................................
............................................................ 707
16.5 校正触摸面板...............................................................
..................................................... 709
17 能耗控制 ...............................................................
........................................................................711
17.1 概览 ...............................................................
................................................................... 711
17.2 显示能耗...............................................................
............................................................ 712
17.3 测量并保存能耗 ...............................................................
................................................. 713
17.4 能耗的长期测量 ...............................................................
................................................. 714
17.5 显示测量曲线...............................................................
..................................................... 715
17.6 编辑节能曲线...............................................................
..................................................... 716
18 Easy Messa
ge(仅适用于 828D)................................................................................................719
18.1 概览 ...............................................................
................................................................... 719
18.2 激活
Easy Message.......................................................................................................... 720
18.3 创建
/编辑用户记录............................................................................................................ 721
18.4 设置事件...............................................................
............................................................ 723
18.5 已激活用户的登录与注销...............................................................
................................... 725
18.6 显示
SMS 日志 ................................................................................................................. 726
18.7 设置
Easy Message.......................................................................................................... 727
19
Easy Extend(仅适用于 828D) ...................................................................................................729
19.1 概览 ...............................................................
................................................................... 729
19.2 释放设备...............................................................
............................................................ 730
19.3 激活与取消激活设备 ...............................................................
.......................................... 731
19.4 调试
Easy Extend............................................................................................................. 732
20
Service Planer(仅适用于 828D) ................................................................................................733
20.1 执行并查看维护任务 ...............................................................
.......................................... 733
20.2 设置维护任务...............................................................
..................................................... 734
21 梯形图浏
览器和梯形图附加工具(仅适用于 828D)......................................................................737
21.1
PLC 诊断 .......................................................................................................................... 737
21.2 操作界面的结构 ...............................................................
................................................. 737
21.3 操作选项...............................................................
............................................................ 739
工控编程吧 gkbc8.com
工控编程吧 gkbc8.com
目录
铣削
20 操作手册, 03/2013, 6FC5398-7CP40-3RA1
21.4 显示 PLC 属性...................................................................................................................740
21.5 显示并编辑 NC/PLC 变量..................................................................................................741
21.6 显示并编辑
PLC 信号 ........................................................................................................742
21.7 显示关于程序模块的信息...............................................................
....................................743
21.8 装载修改后的
PLC 用户程序 .............................................................................................746
21.9 编辑局部变量列表 ...............................................................
..............................................747
21.10 创建新的模块
.....................................................................................................................748
21.11 事后编辑模块属性 ...............................................................
..............................................749
21.12 插入并编辑网络 ...............................................................
..................................................750
21.13 编辑网络属性
.....................................................................................................................752
21.14 显示和编辑符号表 ...............................................................
..............................................753
21.15 插入
/删除符号表 ................................................................................................................754
21.16 搜索操作数 ...............................................................
.........................................................755
21.17 显示网络符号信息表...............................................................
...........................................756
21.18 显示
/取消存取保护 ............................................................................................................757
21.19 显示交叉参考
.....................................................................................................................757
A 附件..............................................................................................................................................759
A.1
840D sl 文档一览...............................................................
................................................759
索引..............................................................................................................................................761
工控编程吧 gkbc8.com
工控编程吧 gkbc8.com
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