OMRON FH系列视觉传感器硬件安装指南

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"该资源是一本关于视觉传感器FH系列视觉系统的硬件安装手册，适用于3D机器人视觉。手册中可能包含了FH-5050型号、FH-SMDA-GS050B型号以及Z436-E1-01等相关设备的详细安装步骤和注意事项。" 在视觉传感器技术中，FH系列视觉系统是专为工业自动化应用设计的高级解决方案，它集成了图像采集、处理和分析功能，用于提高生产效率和产品质量。这本硬件安装手册将指导用户如何正确安装和配置这些复杂的视觉传感器。首先，手册可能涵盖了FH系列传感器的基本结构和工作原理，包括FH-5050这款传感器的特性，它可能具备高分辨率、高速度和高精度的特点，适用于各种检测和定位任务。FH-SMDA-GS050B可能是特定应用的传感器模块，例如用于表面检查或微小部件的识别。手册中的"硬件设置"部分将详细介绍安装过程，包括连接电源、镜头调整、光源配置、传感器与控制器的通信接口设置等。用户会了解到如何正确安装和校准传感器，确保其在3D机器人视觉环境中准确无误地工作。 "Z436-E1-01"可能是某种特定的配件或支架，用于固定和定位传感器，以适应不同的生产线布局。手册中会包含如何安装和调整这个组件以达到最佳性能的说明。此外，手册还强调了版权和专利问题，提醒用户未经许可不得复制或传播其中的信息。OMRON公司明确表示不承担因使用手册信息可能导致的任何错误或遗漏的责任，同时也不负责由此产生的损害赔偿。手册可能还引用了一些第三方的技术，如基于Independent JPEG Group工作的图像处理软件，以及可能与Microsoft Windows操作系统兼容的软件环境，表明该视觉系统可以无缝集成到现代工厂自动化环境中。总体来说，这本"视觉传感器FH系列视觉系统硬件安装手册"是为那些需要安装和操作OMRON视觉传感器的工程师和技术人员提供的重要参考资料，帮助他们顺利进行设备安装、调试和维护，从而实现高效、精确的工业自动化生产。

FH series does not comply with the laws and regulations for industrial robot safety. When us-

ing the FH series in a robot system that includes an industrial robot, be sure to check for

compliance with laws and regulations regarding the safety of industrial robots. T

ake steps to

ensure safety as needed.

It is your responsibility to implement appropriate safety measures based on the results of risk

assessment. Compliance with the Robot Safety Guide and all of the information contained in

our Robotic System Product Information does not guarantee that personal injury or damage

to equipment caused by an industrial robot will be avoided.

During maintenance, disconnect the robot's AC power supply and lock out or tag out the

power supply to prevent powering up. If the following safety measures are not taken, the

subject robot may cause death or serious injury or damage to the robot itself or its peripheral

equipment.

• W

orkers who install, operate, teach, program, or maintain the system should read the "Ro-

bot Connection Guide (Cat. No. Z448, Z447)" and "Robot Safety Guide (Cat. No. I590)"

and take a training course on their responsibilities with the robot.

• Those who design a robot system must read this document and the Robot Safety Guide

and follow the safety regulations and laws in the area where the robot will be installed.

• Do not use the subject robot for any purpose other than those described in this document

and the manuals referred to in the Robot Connection Guide. If you are not sure whether

your application is compatible, please contact us.

• The user is responsible for installing safety barriers around the robot to prevent workers

from entering the work area and coming into contact with it while it is in operation.

• During maintenance, the power to the robot and the main power supply must be locked

out and tagged out (measures and indication of prohibition from being turned on) to pre-

vent them from being turned on.

If you proceed to the next step before registering the HandEye calibration start position, the

robot may operate unintentionally

. Be sure to register the start position.

The robot is driven by pressing the Jog Move button and the Robot Move button. The opera-

tion must be done by shoes who have completed special health and safety training. The sys-

tem must be operated so that it can be stopped at any time by an emergency stop button.

Check the measurement results before operating the robot. Otherwise the robot may act in

an unintended manner

. Change the workpiece position and angle and check the operation

thoroughly.

If the robot is operated with an incorrectly shaped hand, the robot may pick and hold the

workpiece in an unintended position and/or posture, damaging the workpiece, container

, or

hand and causing it to fly out into the environment. Check the dimensions of the drawing and

the actual product and make registration securely. Change the workpiece position and angle

of picking/placing and check the operation thoroughly. The system must be operated so that

it can be stopped at any time by an emergency stop button.

If the robot is operated with an incorrectly selected picking and holding DB or hand data, the

robot may pick and hold the workpiece in an unintended position and/or posture, damaging

the workpiece, container

, or hand and causing it to fly out into the environment. Select the

proper picking and holding DB in the picking and holding plan setting. Make sure to perform

offline measurement before operating the robot to confirm that the proper hand is selected.

If the robot is operated with incorrect environment data, it may act in an unintended manner,

resulting in contact with humans, scattering of workpieces, and contact with surrounding ob-

jects. Make sure that the proper environment file for the robot is loaded.

If the robot is operated after changing the floor or container height, it may collide with the

floor

. If the container position or floor level is changed, register the floor level and container

again.

Safety Precautions

FH Series Vision System Hardware Setup Manual for 3D Robot Vision (Z436-E1)

If the 3D Vision Sensor shape is not registered, the 3D Vision Sensor may collide with the

container and be damaged. Please register the 3D V

ision Sensor shape when you register

the hand data.

Do not perform camera calibration during the warm-up operation of the 3D Vision Sensor.

Measurement errors occur when the geometric positional relationship between the lighting

section and imaging section of the 3D V

ision Sensor changes due to factors such as aging,

temperature changes, or impact on the 3D Vision Sensor. Perform a camera calibration

check on a regular basis and calibrate the camera if necessary.

Do not perform hand-eye calibration during the warm-up operation of the 3D Vision Sensor.

Complete sensor calibration before performing hand-eye calibration.

Caution

Please take fail-safe measures on your side in preparation for an abnormal signal due to sig-

nal conductor disconnection and/or momentary power interruption. An abnormal operation

may result in a serious accident.

If the camera calibration is performed with the target tilted, the measurement error may dete-

riorate. Ensure that the calibration target is placed in a stable position on a flat floor

If the camera calibration is performed while the target is dirty, the measurement error may

deteriorate. If the camera calibration target is dirty, wring out a wet towel, wipe it clean, and

dry it with a soft cloth before performing the calibration.

If the camera calibration is performed while the 3D Vision Sensor is dirty, the measurement

error may deteriorate. If the 3D V

ision Sensor window surface is dirty, wring out a wet towel,

wipe the dirt off, and dry with a dry cloth.

When operating the jog, check the actual robot visually instead of the camera image.

The robot is driven when using the motion sample program. The operation must be done by

shoes who have completed special health and safety training. The system must be operated

so that it can be stopped at any time by an emergency stop button.

If the operation range of hand-eye calibration is not set correctly, the robot may act in an un-

expected position and/or posture that may result in contact with surrounding objects. Make

sure that the calibration trajectory is clear and that there are no obstacles or people in the

vicinity

. The system must be operated so that it can be stopped at any time by an emergency

stop button.

When placing the camera calibration target, place it slowly so that your hands do not get

caught on the floor

Safety Precautions

FH Series Vision System Hardware Setup Manual for 3D Robot Vision (Z436-E1)

Precautions for Safe Use

Be sure to respect following items for safety.

Condition of the Fitness of OMRON Products

• Please do not use this product to directly or indirectly use to detect the human body for the purpose

of ensuring the safety. In the same application, please use the safety sensor that is published on our

sensor catalog.

• Omron products are designed and manufactured as general-purpose products for use in general in-

dustrial applications. They are not intended to be used in the following critical applications. If you are

using Omron products in the following applications, Omron shall not provide any warranty for such

Omron products, unless otherwise specifically agreed or unless the specific applications are intend-

ed by Omron.

a) Applications with stringent safety requirements, including but not limited to nuclear power control

equipment, combustion equipment, aerospace equipment, railway equipment, elevator/lift equip-

ment, amusement park equipment, medical equipment, safety devices and other applications

that could cause danger/harm to people's body and life.

b) Applications that require high reliability, including but not limited to supply systems for gas, water

and electricity, etc., 24 hour continuous operating systems, financial settlement systems and oth-

er applications that handle rights and property.

c) Applications under severe condition or in severe environment, including but not limited to out-

door equipment, equipment exposed to chemical contamination, equipment exposed to electro-

magnetic interference and equipment exposed to vibration and shocks.

d) Applications under conditions and environment not described in specifications.

1. In addition to the applications listed from (a) to (d) above, Omron products (see definition) are not

intended for use in vehicles designed human transport (including two wheel vehicles). Please do

NOT use Omron products for vehicles designed human transport. Please contact the Omron sales

staff for information on our automotive line of products.

2. The above is part of the Terms and Conditions Agreement. Please use carefully read the contents

of the guarantee and disclaimers described in our latest version of the catalog, data sheets and

manuals.

Installation Environment (FH-5050)

• Do not use the product in the environment with flammable or explosive gases.

• Install the product so that the air can flow freely through its cooling vents.

• Regularly clean the vent holes or fan outlet to prevent dust or particles blocking them. Internal tem-

perature increases when those are blocked, it causes malfunction.

• To secure safety for operation and maintenance, install the product apart from high-voltage devices

and power devices.

• Make sure to tighten all screws in mounting.

• When mounting the product, be sure to tighten all screws.

Precautions for Safe Use

FH Series Vision System Hardware Setup Manual for 3D Robot Vision (Z436-E1)

Power Supply and Wiring (FH-5050)

• Make sure to use the product within the power voltage specified by catalog, this manual, or instruc-

tion sheet.

•

Never connect the product to AC power. If connected, it causes malfunction.

• Select and use the appropriate wire size based on consumption current.

• Keep the power supply wires as short as possible.

• Provide the power from a DC power supply (safety extra-low voltage circuits) that has been taken

measures not to generate high-voltage.

• Check the following again before turning on the power.

- Is the voltage and polarity of the power supply correct? (24 VDC)

- Is not the load of the output signal short-circuited?

- Is the load current of the output signal appropriate?

- Is not the mistake found in wiring?

- Is the voltage and polarity of the encoder power (ENC0_VDD/GND ENC1_VDD/GND) supply?

(5VDC)

Grounding (FH-5050)

• Since the power supply circuit for the Sensor Controller is described in the manual and instruction

sheet, please check it.

•

When a base is packed in a camera that will be connected to the Sensor Controller, make sure to

mount the camera using the base. Since the enclosure of the camera body is connected to the inter-

nal circuits, the circuits may cause short-circuit with FG if the base is not used to mount the camera

and result in malfunction or damage.

• Apply Class D grounding (grounding resistance: 100 [Ω] or less) Wire the grounding wire for the

Sensor Controller independently. If the grounding wire is shared with other devices or connected to

a building beam, the Sensor Controller may be adversely affected.

• Check the wiring again before turning on the power.

• Do not ground the plus (+) terminal when the Sensor Controller is connected to the FH-SC12/FH-

SM12. The internal circuits may cause a short-circuit and result in malfunction.

• When using the Sensor Controller and the peripheral devices such as a monitor, USB connection

devices, RS-232C connection devices, there should be no potential difference in ground level. If not,

it may cause malfunction.

Take measures that the potential difference does not occur between the grounds for the Sensor

Controller and the peripheral devices.

Others (FH-5050)

• Use only the camera and cables designed specifically for the product. Use of other products may

result in malfunction or damage of the product.

•

Always turn OFF the power of the Sensor Controller and peripheral devices before connecting or

disconnecting a camera or cable. Connecting the cable with power supplied may result in damage of

the camera or peripheral devices.

• For the cable that is flexed repeatedly, use the robotic cable type (Bend resistant camera cable) to

prevent damages.

• Do not apply torsion stress to the cable. It may damage the cable.

• Secure the minimum bending radius of the cable. Otherwise the cable may be damaged.

Precautions for Safe Use

FH Series Vision System Hardware Setup Manual for 3D Robot Vision (Z436-E1)

• Do not apply stress to the connector by pulling or bending the cable. It may damage the connector.

•

Do not attempt to dismantle, repair, or modify the product.

• Should you notice any abnormalities, immediately stop use, turn OFF the power supply, and contact

your OMRON representative.

• While the power is ON or immediately after the power is turned OFF, the Sensor Controller and

camera case are still hot. Do not touch the case.

• When disposing of the product, treat it as an industrial waste.

• Do not drop the product nor apply excessive vibration or shock to the product. Doing so may cause

malfunction or burning.

• This product is heavy. Be careful not to drop it while handling.

• A lithium battery is incorporated, so a severe injury may rarely occur due to ignition or explosion.

• Be sure to take fail-safe measures externally when controlling stages and robots by using the meas-

urement results of the Sensor Controller (axis movement output by calibration and alignment meas-

urement).

Installation Environment (FH-SMDA-GS050B)

• Do not use the product in the environment with flammable or explosive gases.

•

To secure safety for operation and maintenance, install the product apart from high-voltage devices

and power devices.

• Avoid installing the product in places with vibration as much as possible.

Power Supply and Wiring (FH-SMDA-GS050B)

• Make sure to use the product with the power supply voltage specified. If a DC voltage exceeding the

rating or an AC voltage is applied, the circuit parts may be burnt or exploded.

•

Do not connect the power supply with polarity reversed.

• Use a DC power supply with safety measures against high-voltage spikes (safety extra low-voltage

circuits on the secondary side).

• Use an independent power source for this product. Do not use a shared power source.

• Never apply more than the rated voltage or AC power supply to this product. It may cause malfunc-

tion.

• The recommended power supplies are as follows:

- When not attaching the lighting module, use S8VK-G06024 (OMRON) or S8VS-06024 (OMRON).

• Wire high-voltage cables or power cables are separated from the cables of this product. If the same

cable or duct is used, the product may receive induction and it may cause malfunctioning or break-

age.

• Do not short-circuit the load on the open collector output.

• Apply load not exceeding the rating.

• Before wiring an I/O cable, attach a crimping terminal. Do not connect cables just twisted together to

the power supply or terminal block directly.

• Insulate unnecessary signal cables so that they do not contact any other signal cables.

• After wiring the cables, confirm if the power supply is appropriate, if there is miswiring such as short-

circuit of load, if the load current is appropriate, and if FG is connected appropriately. Otherwise, the

product may be broken due to miswiring etc.

• Take enough safety measures such as a failsafe circuit before using the product.

Precautions for Safe Use

FH Series Vision System Hardware Setup Manual for 3D Robot Vision (Z436-E1)

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