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SIMOTION MCC编程手册:掌握MotionControlChart
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"SIMOTION MCC编程说书"
SIMOTION MCC编程手册是西门子自动化技术中针对SIMOTION运动控制系统的详细指南,旨在帮助用户理解和掌握MCC(Motion Control Chart)编程规则。SIMOTION是一款高度集成的运动控制系统,适用于各种复杂的机械运动和过程控制应用。它结合了PLC(可编程逻辑控制器)和驱动技术,提供了高性能的运动控制解决方案。
1. SIMOTION系统概述:
SIMOTION系统由硬件和软件两部分组成,硬件包括SIMOTION控制器、I/O模块以及与电机和传感器连接的接口。软件方面,SIMOTION Scout是其主要的工程配置和调试工具,提供了直观的图形化界面,用于编程、配置和诊断。
2. Motion Control Chart (MCC):
MCC是SIMOTION中的图形化编程语言,类似于流程图,专为运动控制设计。通过MCC,用户可以直观地定义和控制机器的运动行为,如速度、位置、加速度等参数。MCC图表由不同的块(blocks)和连接线组成,块代表特定的操作或功能,如启动、停止、定位等,连接线则表示控制流。
3. MCC源文件和图表:
MCC程序由一系列源文件组成,这些文件包含了MCC图表和其他相关数据。每个MCC图表是一个独立的控制逻辑,可以根据需要组合和调用,实现复杂运动任务的分解和模块化。
4. MCC编程:
编程在MCC中涉及创建、编辑和组织MCC图表,以及定义各个块的参数。用户可以通过SIMOTION Scout进行编程,利用其丰富的内置命令集来实现精确的运动控制。编程时,需遵循西门子的编程规范和最佳实践,以确保代码的可读性和效率。
5. 软件接口:
SIMOTION与上位机或其他系统之间的通信通常通过软件接口实现,如PROFINET、Ethernet/IP或OPC UA。这些接口允许用户在SIMOTION与其他设备之间交换数据,实现远程监控和控制。
6. 委员会(软件):
在SIMOTION系统中,"commissioning"指的是安装、配置和测试阶段。这包括硬件接线检查、软件下载、参数设置、故障排除以及性能验证等步骤。
7. 错误处理和程序测试:
错误处理是SIMOTION MCC编程中的关键部分,包括编写错误处理程序和调试技巧。手册提供了关于如何识别、诊断和解决错误的指导,以及如何通过模拟和实际运行测试程序的建议。
8. 安全指南:
在使用SIMOTION系统时,必须遵守安全指南,以防止人身伤害和财产损失。手册中特别强调了"DANGER"、"WARNING"和"CAUTION"等级别的安全警示,分别对应不同程度的危险。
总结起来,SIMOTION MCC编程手册是SIMOTION用户深入学习和实施运动控制项目的重要参考资料,涵盖了从基本概念到高级应用的全面内容,对于提升系统性能和保证操作安全具有重要作用。
Contents
SIMOTION MCC Motion Control Chart
16 Programming and Operating Manual, 08/2008
5.6.3.4 Relevant system function for Synchronize external encoder.................................................... 333
5.6.4 Encoder monitoring on..............................................................................................................
334
5.6.4.1 Overview of parameters for Encoder monitoring on .................................................................
334
5.6.4.2 Overview of parameters for Encoder monitoring on – Parameters tab.....................................
335
5.6.4.3 Overview of parameters for Encoder monitoring on – Expert tab.............................................
335
5.6.4.4 Relevant system function for Encoder monitoring on ...............................................................
335
5.6.5 Encoder monitoring off..............................................................................................................
336
5.6.5.1 Overview of parameters for Encoder monitoring off .................................................................
337
5.6.5.2 Relevant system function for Encoder monitoring off ...............................................................
337
5.6.6 Activate measuring input...........................................................................................................
338
5.6.6.1 Overview of parameters for Activate measuring input ..............................................................
340
5.6.6.2 Overview of parameters for Activate measuring input – Parameters tab .................................
341
5.6.6.3 Overview of parameters for Activate measuring input – Expert tab..........................................
343
5.6.6.4 Relevant system functions for Activate measuring input ..........................................................
343
5.6.7 Deactivate measuring input.......................................................................................................
344
5.6.7.1 Overview of parameters for Deactivate measuring input..........................................................
345
5.6.7.2 Overview of parameters for Deactivate measuring input – Parameters tab .............................
345
5.6.7.3 Overview of parameters for Deactivate measuring input – Expert tab .....................................
346
5.6.7.4 Relevant system functions for Deactivate measuring input......................................................
346
5.6.8 Shift measuring system.............................................................................................................
347
5.6.8.1 Overview of parameters for Shift measuring system ................................................................
348
5.6.8.2 Overview of parameters for Shift measuring system – Set actual value tab ............................
348
5.6.8.3 Overview of parameters for Shift measuring system – Expert tab............................................
349
5.6.8.4 Relevant system function for Shift measuring system ..............................................................
349
5.6.9 Synchronize measuring system ................................................................................................
350
5.6.9.1 Overview of parameters for Synchronize measuring system ...................................................
351
5.6.9.2 Overview of parameters for Synchronize measuring system – Parameters tab.......................
351
5.6.9.3 Overview of parameters for Synchronize measuring system – Expert tab ...............................
352
5.6.9.4 Relevant system function for Synchronize measuring system .................................................
352
5.6.10 Switch output cam on................................................................................................................
353
5.6.10.1 Overview of parameters for Switch output cam on ...................................................................
357
5.6.10.2 Overview of parameters for Switch output cam on – Parameters tab ......................................
358
5.6.10.3 Overview of parameters for Switch output cam on – Expert tab...............................................
360
5.6.10.4 Relevant system functions for Switch output cam on ...............................................................
361
5.6.11 Switch output cam off................................................................................................................
362
5.6.11.1 Overview of parameters for Switch output cam off ...................................................................
363
5.6.11.2 Overview of parameters for Switch output cam off – Parameters tab ......................................
364
5.6.11.3 Overview of parameters for Switch output cam off – Expert tab...............................................
364
5.6.11.4 Relevant system functions for Switch output cam off ...............................................................
364
5.6.12 Switch output cam signal ..........................................................................................................
365
5.6.12.1 Overview of parameters for Switch output cam signal..............................................................
366
5.6.12.2 Overview of parameters for Switch output cam signal – Parameters tab .................................
367
5.6.12.3 Overview of parameters for Switch output cam signal – Expert tab .........................................
368
5.6.12.4 Relevant system functions for Switch output cam signal..........................................................
368
5.6.13 Output cam track On .................................................................................................................
369
5.6.13.1 Overview of parameters for Output cam track On ....................................................................
372
5.6.13.2 Overview of parameters for Output cam track On – Parameters tab........................................
373
5.6.13.3 Overview of parameters for Output cam track On – Expert tab................................................
375
5.6.13.4 Relevant system function for Output cam track On ..................................................................
375
5.6.14 Output cam track Off .................................................................................................................
376
5.6.14.1 Overview of parameters for Output cam track Off ....................................................................
377
5.6.14.2 Overview of parameters for Output cam track Off – Parameters tab........................................
378
5.6.14.3 Overview of parameters for Output cam track Off – Expert tab................................................
378
5.6.14.4 Relevant system function for Output cam track Off ..................................................................
379
5.7 Commands for synchronous operation and camming ..............................................................
380
Contents
SIMOTION MCC Motion Control Chart
Programming and Operating Manual, 08/2008
17
5.7.1 Gearing on .................................................................................................................................380
5.7.1.1 Overview of parameters for Gearing on.....................................................................................
382
5.7.1.2 Overview of parameters for Gearing on – Parameters tab........................................................
383
5.7.1.3 Overview of parameters for Gearing on – Synchronization tab.................................................
385
5.7.1.4 Overview of parameters for Gearing on – Dynamic response tab.............................................
390
5.7.1.5 Overview of parameters for Gearing on – Expert tab ................................................................
391
5.7.1.6 Example of Gearing on ..............................................................................................................
391
5.7.1.7 Relevant system functions for Gearing on.................................................................................
391
5.7.2 Gearing off .................................................................................................................................
393
5.7.2.1 Overview of parameters for Gearing off.....................................................................................
394
5.7.2.2 Overview of parameters for Gearing off – Desynchronization tab.............................................
395
5.7.2.3 Overview of parameters for Gearing off – Dynamic response tab.............................................
397
5.7.2.4 Overview of parameters for Gearing off – Expert tab ................................................................
398
5.7.2.5 Relevant system function for Gearing off...................................................................................
398
5.7.3 Set offset on the gearing............................................................................................................
399
5.7.3.1 Overview of parameters for Set offset on the gearing ...............................................................
400
5.7.3.2 Overview of parameters for Set offset on the gearing – Parameters tab...................................
401
5.7.3.3 Overview of parameters for Set offset on the gearing – Dynamic response tab .......................
402
5.7.3.4 Overview of parameters for Set offset on the gearing – Expert tab...........................................
402
5.7.3.5 Relevant system function for Set offset on the gearing .............................................................
403
5.7.4 Synchronous velocity operation on............................................................................................
403
5.7.4.1 Overview of Synchronous velocity operation on........................................................................
405
5.7.4.2 Overview of parameters for Synchronous velocity operation on – Parameters tab...................
406
5.7.4.3 Overview of parameters for Synchronous velocity operation on – Dynamic response tab .......
407
5.7.4.4 Overview of parameters for Synchronous velocity operation on – Expert tab...........................
407
5.7.4.5 Example of Synchronous velocity operation on.........................................................................
408
5.7.4.6 Relevant system functions for Synchronous velocity operation on ...........................................
409
5.7.5 Synchronous velocity operation off............................................................................................
410
5.7.5.1 Overview of parameters for Synchronous velocity operation off ...............................................
411
5.7.5.2 Overview of parameters for Synchronous velocity operation off – Dynamic response tab .......
412
5.7.5.3 Overview of parameters for Synchronous velocity operation off – Expert tab...........................
412
5.7.5.4 Relevant system function for Synchronous velocity operation off .............................................
413
5.7.6 Cam on.......................................................................................................................................
413
5.7.6.1 Overview of parameters for Cam on..........................................................................................
415
5.7.6.2 Overview of parameters for Cam on – Parameters tab .............................................................
416
5.7.6.3 Overview of parameters for Cam on – Synchronization tab ......................................................
418
5.7.6.4 Overview of parameters for Cam on – Dynamic response tab ..................................................
424
5.7.6.5 Overview of parameters for Cam on – Expert tab......................................................................
424
5.7.6.6 Example of Cam on ...................................................................................................................
425
5.7.6.7 Relevant system functions for Cam on ......................................................................................
425
5.7.7 Cam off.......................................................................................................................................
427
5.7.7.1 Overview of parameters for Cam off..........................................................................................
428
5.7.7.2 Overview of parameters for Cam off – Desynchronization tab ..................................................
429
5.7.7.3 Overview of parameters for Cam off – Dynamic response tab ..................................................
431
5.7.7.4 Overview of parameters for Cam Off – Expert tab.....................................................................
432
5.7.7.5 Relevant system function for Cam off........................................................................................
432
5.7.8 Set scaling on camming.............................................................................................................
433
5.7.8.1 Overview of parameters for Set scaling on camming ................................................................
434
5.7.8.2 Overview of parameters for Set scaling on camming – Parameters tab....................................
435
5.7.8.3 Overview of parameters for Set scaling on camming – Dynamic response tab ........................
436
5.7.8.4 Overview of parameters for Set scaling on camming – Expert tab............................................
436
5.7.8.5 Relevant system function for Set scaling on camming ..............................................................
437
5.7.9 Set offset on camming ...............................................................................................................
438
5.7.9.1 Overview of parameters for Set offset on camming...................................................................
439
5.7.9.2 Overview of parameters for Set offset on camming – Parameters tab ......................................
440
Contents
SIMOTION MCC Motion Control Chart
18 Programming and Operating Manual, 08/2008
5.7.9.3 Overview of parameters for Set offset on camming – Dynamic response tab.......................... 441
5.7.9.4 Overview of parameters for Set offset on camming – Expert tab .............................................
441
5.7.9.5 Relevant system function for Set offset on camming................................................................
442
5.7.10 Parameterize cam .....................................................................................................................
443
5.7.10.1 Overview of parameters for Parameterize cam ........................................................................
445
5.7.10.2 Overview of parameters for Parameterize cam – Offset tab.....................................................
445
5.7.10.3 Overview of parameters for Parameterize cam – Basic scaling tab .........................................
445
5.7.10.4 Overview of parameters for Parameterize cam – Range scaling tab .......................................
446
5.7.10.5 Overview of parameters for Parameterize cam – Expert tab....................................................
446
5.7.10.6 Relevant system functions for Parameterize cam.....................................................................
447
5.7.11 Switch master setpoint ..............................................................................................................
448
5.7.11.1 Overview of parameters for Switch master setpoint .................................................................
449
5.7.11.2 Overview of parameters for Switch master setpoint – Parameters tab.....................................
450
5.7.11.3 Overview of parameters for Switch master setpoint – Dynamic response tab .........................
450
5.7.11.4 Overview of parameters for Switch master setpoint – Expert tab.............................................
451
5.7.11.5 Relevant system function for Switch master setpoint ...............................................................
451
5.8 Commands for path interpolation..............................................................................................
452
5.8.1 Traverse path linearly................................................................................................................
453
5.8.1.1 Overview of parameters for Traverse path linearly...................................................................
454
5.8.1.2 Overview of parameters for Traverse path linearly – Parameters tab ......................................
454
5.8.1.3 Overview of parameters for Traverse path linearly – Dynamic response tab ...........................
456
5.8.1.4 Overview of parameters for Traverse path linearly – Path-synchronous motion tab ................
458
5.8.1.5 Overview of parameters for Traverse path linearly – Expert tab...............................................
459
5.8.1.6 Relevant system function for Traverse path linearly.................................................................
460
5.8.2 Traverse path circularly.............................................................................................................
461
5.8.2.1 Overview of parameters for Traverse path circularly ................................................................
462
5.8.2.2 Overview of parameters for Traverse path circularly – Parameters tab ...................................
463
5.8.2.3 Overview of parameters for Traverse path circularly – Dynamic response tab ........................
467
5.8.2.4 Overview of parameters for Traverse path circularly – Path-synchronous motion tab .............
469
5.8.2.5 Overview of parameters for Traverse path circularly – Expert tab............................................
470
5.8.2.6 Relevant system function for Traverse path circularly ..............................................................
470
5.8.3 Traverse path using polynomials ..............................................................................................
472
5.8.3.1 Overview of parameters for Traverse path using polynomials..................................................
474
5.8.3.2 Overview of parameters for Traverse path using polynomials – Parameters tab.....................
474
5.8.3.3 Overview of parameters for Traverse path using polynomials – Dynamic response tab..........
477
5.8.3.4 Overview of parameters for Traverse path using polynomials – Path-synchronous motion
tab .............................................................................................................................................
480
5.8.3.5 Overview of parameters for Traverse path using polynomials – Expert tab .............................
481
5.8.3.6 Relevant system function for Traverse path using polynomials................................................
482
5.8.4 Stop path motion .......................................................................................................................
484
5.8.4.1 Overview of parameters for Stop path motion ..........................................................................
485
5.8.4.2 Overview of parameters for Stop path motion – Parameters tab..............................................
485
5.8.4.3 Overview of parameters for Stop path motion – Dynamic response tab ..................................
486
5.8.4.4 Overview of parameters for Stop path motion – Expert tab......................................................
486
5.8.4.5 Relevant system functions for Stop path motion.......................................................................
487
5.8.5 Continue path motion................................................................................................................
488
5.8.5.1 Overview of parameters: Continue path motion........................................................................
489
5.8.5.2 Relevant system function for Continue path motion .................................................................
489
6 Commissioning (software) .....................................................................................................................
491
6.1 Assigning programs to a task and downloading them to the target system .............................
491
6.1.1 assigning programs to a task ....................................................................................................
491
6.1.1.1 Execution levels and tasks in SIMOTION .................................................................................
493
6.1.1.2 Task start sequence..................................................................................................................
495
6.1.2 downloading programs to the target system.............................................................................
496
Contents
SIMOTION MCC Motion Control Chart
Programming and Operating Manual, 08/2008
19
7 Error Handling and Program Test.......................................................................................................... 497
7.1 Modes for program testing.........................................................................................................
497
7.1.1 Modes of the SIMOTION devices ..............................................................................................
497
7.1.2 Important information about the life-sign monitoring..................................................................
499
7.1.3 Life-sign monitoring parameters ................................................................................................
501
7.2 Monitoring variables in the symbol browser and watch tables ..................................................
502
7.2.1 Symbol browser .........................................................................................................................
502
7.2.2 Watch tables ..............................................................................................................................
504
7.3 Monitoring the program execution .............................................................................................
506
7.3.1 Tracking program execution ......................................................................................................
506
7.3.2 Tracking single program steps...................................................................................................
506
7.4 Program status...........................................................................................................................
508
7.5 Program run ...............................................................................................................................
510
7.5.1 Program run: Display code location and call path .....................................................................
510
7.5.2 Parameter call stack program run..............................................................................................
511
7.5.3 Program run toolbar ...................................................................................................................
511
7.6 Trace ..........................................................................................................................................
512
7.6.1 Activate trace .............................................................................................................................
512
7.7 Breakpoints ................................................................................................................................
515
7.7.1 General procedure for setting breakpoints ................................................................................
515
7.7.2 Setting the debug mode.............................................................................................................
516
7.7.3 Define the debug task group......................................................................................................
517
7.7.4 Setting breakpoints ....................................................................................................................
519
7.7.5 Breakpoints toolbar ....................................................................................................................
521
7.7.6 Defining the call path for a single breakpoint.............................................................................
522
7.7.7 Defining the call path for all breakpoints....................................................................................
524
7.7.8 Activating breakpoints................................................................................................................
526
7.7.9 Display call stack .......................................................................................................................
528
A Appendix................................................................................................................................................
529
A.1 Basics of LAD/FBD/Formula for MCC .......................................................................................
529
A.1.1 Ladder logic (LAD) for MCC.......................................................................................................
529
A.1.2 Function block diagram (FBD) for MCC.....................................................................................
534
A.1.3 Formula for MCC .......................................................................................................................
538
A.2 Key combinations.......................................................................................................................
540
Index......................................................................................................................................................
543
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