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西门子PCS 7 V8.0高级过程库功能手册
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更新于2024-07-16
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"西门子SIMATIC过程控制系统PCS 7高级过程库V8.0的详细功能手册,涵盖了从APL基础到系统块的各种过程控制功能模块,旨在提供全面的操作和维护指导。"
SIMATIC PCS 7是西门子推出的一款高度集成的过程控制系统,它在自动化领域具有广泛的应用,尤其在化工、石油天然气、制药等工业生产中扮演着核心角色。此高级过程库(Advanced Process Library, APL)是PCS 7系统的一部分,提供了丰富的预定义功能块,以方便用户快速构建和配置复杂的过程控制逻辑。
1. **APL基础**:这部分涵盖了过程控制的基础知识,包括如何理解和使用PCS 7的体系结构,以及如何初始化和配置系统。
2. **操作员控制块**:这些块用于处理人机交互,允许操作员通过操作站对过程进行监控和控制,如设置点、报警处理和趋势显示。
3. **监视块**:监视块用于收集和显示过程数据,确保实时了解系统的运行状态,便于故障诊断和性能优化。
4. **控制器块**:这是系统的核心部分,包含各种控制算法,如PID控制器,用于实现精确的过程控制。
5. **定量给料块**:针对物料输送应用,能够精确控制物料的添加量,保证生产过程的精度。
6. **电机和阀块**:管理电机和阀门的状态,包括启动、停止、位置控制等,确保设备正常工作。
7. **互锁块**:实现设备间的互锁保护,防止操作错误引发的设备损坏或安全事故。
8. **消息块**:用于生成和记录系统事件和报警信息,帮助用户追踪系统状态。
9. **计数器块**:用于累计或比较脉冲信号,常用于计数或周期检测。
10. **定时器**:提供延迟动作功能,适用于定时控制任务。
11. **数学块**:包含各种数学运算,如加减乘除、函数运算,用于过程计算。
12. **模拟逻辑块**:处理模拟信号的逻辑运算,例如比较、比例运算等。
13. **数字逻辑块**:用于处理二进制逻辑操作,如AND、OR、NOT等。
14. **生成器块**:生成特定的信号或序列,以测试系统或触发特定过程。
15. **通道块**:管理输入/输出通道,确保数据正确传输。
16. **转换块**:将信号从一种形式转换为另一种,如物理量到工程单位的转换。
17. **维护块**:提供系统维护和诊断工具,帮助用户识别并解决潜在问题。
18. **系统块**:与系统配置和管理相关的功能,如系统设置、权限管理等。
19. **过程变量类型(可插入模板)**:预定义的过程变量模板,简化变量的创建和管理。
20. **定义**:包含了所有功能块的详细说明和参数设置指南。
手册中还强调了安全警示的重要性,提醒用户遵循不同级别的警告提示,以保障人身安全和设备的正常运行。每个提示都对应不同的危险等级,从“危险”到“注意”,用户需严格按照指示操作,避免潜在风险。
总体来说,西门子SIMATIC PCS 7高级过程库V8.0为用户提供了全面的控制策略和功能,结合详细的手册,能有效支持高效、安全的过程控制实施。
目录
PCS 7 Advanced Process Library V8.0
16 功能手册, 12/2011, A5E03709768-01
6.6.8.1 MotSpdL 的视图 ..............................................................................................................1247
6.6.8.2 MotSpdL 标准视图 ..........................................................................................................1248
6.6.8.3 MotSpdL 预览...............................................................
...................................................1252
6.6.8.4 MotSpdL 的块图标 ..........................................................................................................1256
6.7 ShrdResS - 用于共享资源的多路复用器..........................................................................1259
6.7.1 ShrdResS 的描述 ............................................................................................................1259
6.7.2 ShrdResS 的操作模式.....................................................................................................1263
6.7.3 ShrdResS 的功能 ............................................................................................................1264
6.7.4 ShrdResS 的错误处理.....................................................................................................1268
6.7.5 ShrdResS 消息发送 ........................................................................................................1269
6.7.6 ShrdResS 的 I/O
.............................................................................................................1269
6.7.7 ShrdResS 方框图 ............................................................................................................1280
6.7.8 操作员监控 ...............................................................
.......................................................1280
6.7.8.1
ShrdResS 视图................................................................................................................1280
6.7.8.2 ShrdResS 标准视图 ........................................................................................................1281
6.7.8.3 ShrdResS 预览................................................................................................................1283
6.7.8.4 ShrdResS 块图标 ............................................................................................................1285
6.8 Vlv2WayL - 二通阀 ..........................................................................................................1286
6.8.1 Vlv2WayL 的描述 ...............................................................
.............................................1286
6.8.2 Vlv2WayL 的模式 ...............................................................
.............................................1292
6.8.3 Vlv2WayL 的功能 ...............................................................
.............................................1294
6.8.4 Vlv2WayL 错误处理...............................................................
..........................................1301
6.8.5 Vlv2WayL 消息发送...............................................................
..........................................1303
6.8.6 Vlv2WayL 的 I/O..............................................................................................................1306
6.8.7 Vlv2WayL 方框图 ...............................................................
.............................................1317
6.8.8 操作员监控 ......................................................................................................................1317
6.8.8.1
Vlv2WayL 的视图 ...............................................................
.............................................1317
6.8.8.2 Vlv2WayL 标准视图...............................................................
..........................................1318
6.8.8.3 Vlv2WayL 参数视图...............................................................
..........................................1322
6.8.8.4 Vlv2WayL 预览................................................................................................................1324
6.8.8.5 Vlv2WayL 的块图标...............................................................
..........................................1328
6.9 VlvL - 阀(Lar
ge)...............................................................................................................1331
6.9.1 VlvL 的描述 .....................................................................................................................1331
6.9.2 VlvL 的模式 .....................................................................................................................1335
6.9.3 VlvL 的功能 .....................................................................................................................1337
6.9.4 VlvL 错误处理...............................................................
...................................................1343
6.9.5 VlvL 消息发送...............................................................
...................................................1345
6.9.6 VlvL 的
I/O.......................................................................................................................1347
6.9.7 VlvL 方框图 .....................................................................................................................1357
目录
PCS 7 Advanced Process Library V8.0
功能手册, 12/2011, A5E03709768-01
17
6.9.8 操作员监控 ..................................................................................................................... 1357
6.9.8.1 VlvL 的视图 .................................................................................................................... 1357
6.9.8.2 VlvL 标准视图...............................................................
.................................................. 1358
6.9.8.3 VlvL 预览 ........................................................................................................................ 1362
6.9.8.4 VlvL 块图标 .................................................................................................................... 1366
6.10 V
lvS - 阀(Small).............................................................................................................. 1369
6.10.1 VlvS 的描述 ...............................................................
..................................................... 1369
6.10.2 VlvS 的模式 ...............................................................
..................................................... 1373
6.10.3 VlvS 的功能 ...............................................................
..................................................... 1375
6.10.4 VlvS 错误处
理 ................................................................................................................ 1380
6.10.5 VlvS 报告...............................................................
......................................................... 1382
6.10.6 VlvS 的
I/O ..................................................................................................................... 1384
6.10.7 VlvS 方框图 ...............................................................
..................................................... 1391
6.10.8 操作员监控 ..................................................................................................................... 1391
6.10.8.1 VlvS 的视图 .................................................................................................................... 1391
6.10.8.2 VlvS 标准视图 ...............................................................
................................................. 1392
6.10.8.3 VlvS 预览........................................................................................................................ 1396
6.10.8.4 VlvS 块图标 .................................................................................................................... 1398
6.11 V
lvMotL - 电机阀 ............................................................................................................ 1400
6.11.1 VlvMotL 的描
述 .............................................................................................................. 1400
6.11.2 VlvMotL 的模
式 .............................................................................................................. 1406
6.11.3 VlvMotL 的功
能 .............................................................................................................. 1408
6.11.4 VlvMotL 错
误处理........................................................................................................... 1416
6.11.5 VlvMotL 消
息发送........................................................................................................... 1418
6.11.6 VlvMotL 的 I/
O................................................................................................................ 1421
6.11.7 VlvMotL 方框
图 .............................................................................................................. 1433
6.11.8 操作员监控 ..................................................................................................................... 1433
6.11.8.1 VlvMotL 的视图 ...............................................................
............................................... 1433
6.11.8.2 VlvMotL 标准视图...............................................................
............................................ 1434
6.11.8.3 VlvMotL 参数视图...............................................................
............................................ 1438
6.11.8.4 VlvMotL 预览 .................................................................................................................. 1440
6.11.8.5 VlvMotL 的块图标...............................................................
............................................ 1443
6.12 V
lvAnL - 控制阀 .............................................................................................................. 1446
6.12.1 VlvAnL 的描
述 ................................................................................................................ 1446
6.12.2 VlvAnL 的操
作模式 ......................................................................................................... 1452
6.12.3 VlvAnL 的功
能 ................................................................................................................ 1454
6.12.4 VlvAnL 错误
处理............................................................................................................. 1468
6.12.5 VlvAnL 的消
息发送 ......................................................................................................... 1470
6.12.6 VlvAnL 的
I/O ................................................................................................................. 1473
6.12.7 VlvAnL 的方
框图............................................................................................................. 1488
目录
PCS 7 Advanced Process Library V8.0
18 功能手册, 12/2011, A5E03709768-01
6.12.8 操作员监控 ......................................................................................................................1489
6.12.8.1 VlvAnL 的视图.................................................................................................................1489
6.12.8.2 具有辅助阀的 VlvAnL 标准视图 .......................................................................................1490
6.12.8.3 没有辅助阀的 VlvAnL 标准视图 .......................................................................................1496
6.12.8.4
VlvAnL 的限值视图..........................................................................................................1501
6.12.8.5 VlvAnL 的预览...............................................................
..................................................1503
6.12.8.6 VlvAnL 的参数视图...............................................................
...........................................1508
6.12.8.7 VlvAnL 的块图标 ...............................................................
..............................................1510
7 互锁块 ........................................................................................................................................1513
7.1 Intlk02 - 带 2 个输入信号的互锁显示 ...............................................................................1513
7.1.1 Intlk02 的描述...............................................................
...................................................1513
7.1.2 Intlk02 的模式...............................................................
...................................................1517
7.1.3 Intlk02 的功能...............................................................
...................................................1517
7.1.4 Intlk02 错误处理 ...............................................................
...............................................1521
7.1.5 Intlk02 消息发送 ...............................................................
...............................................1522
7.1.6 Intlk02 的
I/O ...................................................................................................................1522
7.1.7 Intlk02 方框图...............................................................
...................................................1526
7.1.8 操作员监控 ......................................................................................................................1526
7.1.8.1 互锁块的视图...................................................................................................................1526
7.2
Intlk04 - 带 4 个输入信号的互锁显示 ...............................................................................1527
7.2.1 Intlk04 的描述...............................................................
...................................................1527
7.2.2 Intlk04 的模式...............................................................
...................................................1531
7.2.3 Intlk04 的功能...............................................................
...................................................1531
7.2.4 Intlk04 错误处理 ...............................................................
...............................................1535
7.2.5 Intlk04 消息发送 ...............................................................
...............................................1536
7.2.6 Intlk04 的
I/O ...................................................................................................................1536
7.2.7 Intlk04 方框图...............................................................
...................................................1540
7.2.8 操作员监控 ......................................................................................................................1541
7.2.8.1 互锁块的视图...................................................................................................................1541
7.3
Intlk08 - 带 8 个输入信号的互锁显示 ...............................................................................1542
7.3.1 Intlk08 的描述...............................................................
...................................................1542
7.3.2 Intlk08 的模式...............................................................
...................................................1547
7.3.3 Intlk08 的功能...............................................................
...................................................1547
7.3.4 Intlk08 错误处理 ...............................................................
...............................................1551
7.3.5 Intlk08 消息发送 ...............................................................
...............................................1552
7.3.6 Intlk08 的
I/O ...................................................................................................................1553
7.3.7 Intlk08 方框图...............................................................
...................................................1559
7.3.8 操作员监控 ......................................................................................................................1559
7.3.8.1 互锁块的视图...................................................................................................................1559
目录
PCS 7 Advanced Process Library V8.0
功能手册, 12/2011, A5E03709768-01
19
7.4 Intlk16 - 带 16 个输入信号的互锁显示 ............................................................................ 1560
7.4.1 Intlk16 的描述................................................................................................................. 1560
7.4.2 Intlk16 的模式...............................................................
.................................................. 1567
7.4.3 Intlk16 的功能...............................................................
.................................................. 1568
7.4.4 Intlk16 错误处理 ...............................................................
.............................................. 1571
7.4.5 Intlk16 消息发送 ...............................................................
.............................................. 1572
7.4.6 Intlk16 的
I/O .................................................................................................................. 1573
7.4.7 Intlk16 方框图...............................................................
.................................................. 1580
7.4.8 操作员监控 ..................................................................................................................... 1581
7.4.8.1 互锁块的视图.................................................................................................................. 1581
8 消息块.........................................................................................................................................1583
8.1 事件 - 创建
消息...............................................................
................................................ 1583
8.1.1 Event 的描述 .................................................................................................................. 1583
8.1.2 Event 的模式 .................................................................................................................. 1587
8.1.3 Event 的功能 .................................................................................................................. 1588
8.1.4 Event 错误处理...............................................................
................................................ 1591
8.1.5 Event 消息发送...............................................................
................................................ 1592
8.1.6 Event 的
I/O.................................................................................................................... 1595
8.1.7 Event 方框图 .................................................................................................................. 1601
8.2 EventNck - 生成无需确认的消息
..................................................................................... 1602
8.2.1 EventNck 的描述 ...............................................................
............................................. 1602
8.2.2 EventNck 的模式 ...............................................................
............................................. 1606
8.2.3 EventNck 的功能 ...............................................................
............................................. 1607
8.2.4 EventNck 错误处理...............................................................
.......................................... 1610
8.2.5 EventNck 消息发送...............................................................
.......................................... 1611
8.2.6 EventNck 的
I/O.............................................................................................................. 1614
8.2.7 EventNck 方框图 ...............................................................
............................................. 1619
8.3 EventTs - 创建具有时间戳的消息 ...............................................................
.................... 1620
8.3.1 EventTs 的描述 ...............................................................
............................................... 1620
8.3.2 EventTs 的模式 ...............................................................
............................................... 1625
8.3.3 EventTs 的功能 ...............................................................
............................................... 1626
8.3.4 EventTs 错误处理...............................................................
............................................ 1629
8.3.5 EventTs 消息发送...............................................................
............................................ 1630
8.3.6 EventTs 的 I
/O................................................................................................................ 1634
8.3.7 EventTs 方框图 ...............................................................
............................................... 1640
目录
PCS 7 Advanced Process Library V8.0
20 功能手册, 12/2011, A5E03709768-01
9 计数器块.....................................................................................................................................1641
9.1 CountScL - 具有加和减计数方向的计数器.......................................................................1641
9.1.1 CountScL 的描述.............................................................................................................1641
9.1.2 CountScL 的模式.............................................................................................................1646
9.1.3 CountScL 的功能.............................................................................................................1647
9.1.4 CountScL 错误处理 .........................................................................................................1651
9.1.5 CountScL 消息发送 .........................................................................................................1652
9.1.6 CountScL 的 I/O
..............................................................................................................1654
9.1.7 CountScL 方框图.............................................................................................................1659
9.1.8 操作员监控 ...............................................................
.......................................................1659
9.1.8.1
CountScL 的视图.............................................................................................................1659
9.1.8.2 CountScL 标准视图 .........................................................................................................1660
9.1.8.3 CountScL 限值视图 .........................................................................................................1662
9.1.8.4 CountScL 参数视图 .........................................................................................................1663
9.1.8.5 CountScL 预览 ................................................................................................................1664
9.1.8.6 CountScL 的块图标 .........................................................................................................1665
9.2 CountOh - 确定运行时间 .................................................................................................1667
9.2.1 CountOh 的描述...............................................................
...............................................1667
9.2.2 CountOh 的模式...............................................................
...............................................1672
9.2.3 CountOh 的功能...............................................................
...............................................1673
9.2.4 CountOh 错误处理 ...............................................................
...........................................1677
9.2.5 CountOh 消息发送 ...............................................................
...........................................1678
9.2.6 CountOh 的 I/O
...............................................................................................................1680
9.2.7 CountOh 方框图...............................................................
...............................................1687
9.2.8 操作员监控 ......................................................................................................................1687
9.2.8.1
CountOh 的视图...............................................................
...............................................1687
9.2.8.2 CountOh 标准视图 ...............................................................
...........................................1688
9.2.8.3 CountOh 限值视图 ...............................................................
...........................................1690
9.2.8.4 CountOh 参数视图 ...............................................................
...........................................1691
9.2.8.5 CountOh 预览..................................................................................................................1693
9.2.8.6 CountOh 的块图标 ...............................................................
...........................................1694
9.3 TotalL - 添加具有向上或向下计数方向的计数器(累加器) ............................................1696
9.3.1 TotalL 的描述 ..................................................................................................................1696
9.3.2 TotalL 的操作模式 ...........................................................................................................1703
9.3.3 TotalL 的功能 ..................................................................................................................1704
9.3.4 TotalL 错误处理...............................................................................................................1709
9.3.5 TotalL 消息发送...............................................................................................................1711
9.3.6 TotalL 的 I/O
....................................................................................................................1713
9.3.7 TotalL 方框图 ..................................................................................................................1720
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