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西门子S120驱动系统功能详述
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更新于2024-07-06
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"西门子S120是西门子的一款高性能驱动系统,适用于各种工业应用。该功能手册涵盖了S120驱动器的各种功能、监控与保护机制、安全集成基本功能以及通信协议等关键信息。"
SINAMICS S120是西门子推出的高性能多功能驱动器,主要用于工业自动化领域,尤其适用于需要精确速度控制和高动态性能的场合。该驱动系统具有强大的功能,可满足广泛的工业需求。
1. **驱动功能**:
- **Infeed1**:可能指的是输入侧的处理,如电网接入或电源管理。
- **Extended setpoint channel 2**:扩展的设定值通道2,允许用户通过不同的通道设置电机运行参数,提高控制灵活性。
- **Servo control**:伺服控制,提供了精确的位置、速度和扭矩控制,适用于高精度定位任务。
- **Vector control**:矢量控制,通过解耦电流和磁场,提供类似于直流电机的性能。
- **Vector V/f control (r0108.2=0)**:矢量变频控制,根据负载条件调整电压和频率,优化电机性能。
- **Basic functions**:基础功能,包括启动、停止、速度调节等基本操作。
- **Function modules**:功能模块,可能包括各种特定的应用程序或功能,如PID控制器、制动单元等。
2. **监控与保护功能**:
- 监控功能确保驱动器在正常运行条件下提供实时状态信息,并预防潜在故障。
- 保护功能包括过载保护、短路保护、热保护等,旨在保护驱动器和电机免受损害。
3. **Safety Integrated basic functions**:
西门子S120集成的安全功能,符合安全标准,能确保在异常情况下系统的安全停机,减少人员伤害和设备损坏风险。
4. **通信**:
- **PROFIBUS DP/PROFINET IO**:支持这些常见的工业以太网协议,允许S120与其他自动化设备进行高效通信和数据交换。
5. **应用**:
S120适用于多种应用场景,包括但不限于物料搬运、机床、包装机械、印刷机械等。
6. **基本驱动系统信息**:
提供了关于S120驱动系统的详细技术规格和安装指南,帮助用户理解和操作设备。
7. **附录**:
附录可能包含技术参数、故障排查指南、接线图等补充信息。
该手册适用的固件版本为2.6SP1,对于使用该驱动系统的工程师和维护人员来说,是一个必不可少的参考工具,可以帮助他们理解并有效利用S120驱动器的各项功能。同时,手册中的警告通知系统强调了个人安全和财产保护的重要性,提示用户在操作时必须遵守相关规定。
Contents
Drive functions
16 Function Manual, (FH1), 10/2008, 6SL3097-2AB00-0BP5
7.3 Extended monitoring functions.................................................................................................. 254
7.4 Extended brake control .............................................................................................................
256
7.5 Braking Module .........................................................................................................................
261
7.6 Cooling unit ...............................................................................................................................
262
7.7 Extended torque control (kT estimator, Servo) .........................................................................
265
7.8 Closed-loop position control......................................................................................................
267
7.8.1 General features .......................................................................................................................
267
7.8.2 Position actual value conditioning.............................................................................................
267
7.8.2.1 Features ....................................................................................................................................
267
7.8.2.2 Description ................................................................................................................................
267
7.8.2.3 Indexed actual value acquisition ...............................................................................................
270
7.8.2.4 Load gear position tracking.......................................................................................................
272
7.8.2.5 Commissioning position tracking load gear using STARTER...................................................
277
7.8.2.6 Integration .................................................................................................................................
278
7.8.3 Position controller......................................................................................................................
279
7.8.4 Monitoring functions..................................................................................................................
280
7.8.5 Measuring probe evaluation and reference mark search .........................................................
282
7.8.6 Integration .................................................................................................................................
284
7.9 Basic positioner.........................................................................................................................
285
7.9.1 Mechanical system....................................................................................................................
287
7.9.2 Limits.........................................................................................................................................
290
7.9.3 Referencing...............................................................................................................................
294
7.9.4 Traversing blocks ......................................................................................................................
303
7.9.5 Travel to fixed stop....................................................................................................................
308
7.9.6 Direct setpoint input (MDI) ........................................................................................................
311
7.9.7 Jog.............................................................................................................................................
314
7.9.8 Status signals............................................................................................................................
315
7.10 Connecting the motors in parallel .............................................................................................
318
7.11 Parallel connection of power units ............................................................................................
321
7.11.1 Description ................................................................................................................................
321
7.11.2 Applications of parallel connections..........................................................................................
323
7.11.3 Commissioning..........................................................................................................................
335
7.11.4 Integration .................................................................................................................................
335
7.12 Master/slave function for Active Infeed .....................................................................................
336
7.12.1 Operating principle ....................................................................................................................
336
7.12.2 Basic structure ..........................................................................................................................
337
7.12.3 Types of communication ...........................................................................................................
339
7.12.4 Description of functions.............................................................................................................
340
7.12.5 Commissioning..........................................................................................................................
344
7.12.6 Integration .................................................................................................................................
345
8 Monitoring and protective functions .......................................................................................................
347
8.1 Power unit protection, general ..................................................................................................
347
8.2 Thermal monitoring and overload responses............................................................................
348
8.3 Block protection.........................................................................................................................
350
8.4 Stall protection (only for vector control) ....................................................................................
351
8.5 Thermal motor monitoring.........................................................................................................
352
8.5.1 Thermal motor monitoring.........................................................................................................
352
Contents
Drive functions
Function Manual, (FH1), 10/2008, 6SL3097-2AB00-0BP5
17
9 Safety Integrated basic functions........................................................................................................... 357
9.1 General information ...................................................................................................................
357
9.1.1 Explanations, standards, and terminology.................................................................................
357
9.1.2 Supported functions ...................................................................................................................
359
9.1.3 Parameter, Checksum, Version, Password ...............................................................................
362
9.1.4 Forced checking procedure .......................................................................................................
365
9.2 Safety instructions......................................................................................................................
366
9.3 Safe Torque Off (STO)...............................................................................................................
368
9.4 Safe Stop 1 (SS1, time controlled) ............................................................................................
371
9.5 Safe Brake Control (SBC)..........................................................................................................
373
9.6 Response times .........................................................................................................................
376
9.7 Control signals by way of terminals on the Control Unit and Motor/Power Module...................
377
9.8 Commissioning the "STO", "SBC" and "SS1" functions ............................................................
381
9.8.1 General information about commissioning safety functions ......................................................
381
9.8.2 Procedure for commissioning "STO", "SBC" and "SS1"............................................................
383
9.8.3 Safety faults ...............................................................................................................................
387
9.9 Acceptance test and certificate..................................................................................................
389
9.9.1 General information about acceptance......................................................................................
389
9.9.2 Safety logbook ...........................................................................................................................
390
9.9.3 Documentation...........................................................................................................................
391
9.9.4 Acceptance test for Safe Torque Off (STO)...............................................................................
393
9.9.5 Acceptance test for Safe Stop 1, time controlled (SS1) ............................................................
394
9.9.6 Acceptance test for "Safe Brake Control" (SBC) .......................................................................
396
9.9.7 Completion of certificate ............................................................................................................
397
9.10 Application examples .................................................................................................................
399
9.10.1 Safe Stop 1 (SS1, time-controlled) when protective door is locked, emergency stop
switch-off ....................................................................................................................................
399
9.11 Overview of parameters and function diagrams ........................................................................
403
10 Communication PROFIBUS DP/PROFINET IO.....................................................................................
405
10.1 Communication according to PROFIdrive .................................................................................
405
10.1.1 General information about PROFIdrive for SINAMICS..............................................................
405
10.1.2 Application classes ....................................................................................................................
407
10.1.3 Cyclic communication ................................................................................................................
412
10.1.3.1 Telegrams and process data .....................................................................................................
412
10.1.3.2 Description of control words and setpoints................................................................................
419
10.1.3.3 Description of status words and actual values...........................................................................
434
10.1.3.4 Control and status words for encoder........................................................................................
452
10.1.3.5 Central control and status words ...............................................................................................
462
10.1.3.6 Motion Control with PROFIdrive ................................................................................................
469
10.1.4 Acyclic communication...............................................................................................................
471
10.1.4.1 General information about acyclic communication ....................................................................
471
10.1.4.2 Structure of orders and responses.............................................................................................
473
10.1.4.3 Determining the drive object numbers .......................................................................................
479
10.1.4.4 Example 1: read parameters......................................................................................................
480
10.1.4.5 Example 2: write parameters (multi-parameter request) ...........................................................
482
10.2 Communication via PROFIBUS DP...........................................................................................
486
10.2.1 General information about PROFIBUS......................................................................................
486
10.2.1.1 General information about PROFIBUS for SINAMICS ..............................................................
486
Contents
Drive functions
18 Function Manual, (FH1), 10/2008, 6SL3097-2AB00-0BP5
10.2.1.2 Example: telegram structure for cyclic data transmission......................................................... 488
10.2.2 Commissioning PROFIBUS ......................................................................................................
491
10.2.2.1 General information about commissioning................................................................................
491
10.2.2.2 Commissioning procedure ........................................................................................................
494
10.2.2.3 Diagnostics options ...................................................................................................................
494
10.2.2.4 SIMATIC HMI addressing .........................................................................................................
495
10.2.2.5 Monitoring: telegram failure.......................................................................................................
496
10.2.3 Motion Control with PROFIBUS................................................................................................
497
10.2.4 Slave-to-slave communication ..................................................................................................
502
10.2.4.1 General information...................................................................................................................
502
10.2.4.2 Setpoint assignment in the subscriber ......................................................................................
504
10.2.4.3 Activating/parameterizing slave-to-slave communication.........................................................
504
10.2.4.4 Commissioning of the PROFIBUS slave-to-slave communication ...........................................
506
10.2.4.5 GSD (GeräteStammDaten) file .................................................................................................
515
10.2.4.6 Diagnosing the PROFIBUS slave-to-slave communication in STARTER ................................
516
10.3 Communication via PROFINET IO ...........................................................................................
518
10.3.1 General information about PROFINET IO ................................................................................
518
10.3.1.1 General information about PROFINET IO for SINAMICS.........................................................
518
10.3.1.2 Real-time (RT) and isochronous real-time (IRT) communication .............................................
519
10.3.1.3 Addresses .................................................................................................................................
520
10.3.1.4 Data transfer .............................................................................................................................
522
10.3.2 Hardware setup.........................................................................................................................
522
10.3.2.1 Configuring SINAMICS drives with PROFINET........................................................................
522
10.3.3 RT classes for PROFINET IO ...................................................................................................
525
10.3.4 Selection of the PROFINET variant ..........................................................................................
531
10.3.5 Motion Control with PROFINET ................................................................................................
532
11 Applications ...........................................................................................................................................
535
11.1 Switching on a drive object x_Infeed by means of a vector drive object ..................................
535
11.2 Parallel operation of communication interfaces for CU320.......................................................
536
11.3 Motor changeover .....................................................................................................................
539
11.4 Application examples with the DMC20 .....................................................................................
544
11.5 Tolerant encoder monitoring with SMC30.................................................................................
547
11.6 DCC axial winder ......................................................................................................................
551
11.7 Control Units without infeed control ..........................................................................................
557
11.8 Derating function for chassis units ............................................................................................
559
11.9 Application: emergency stop with power failure and/or emergency stop (Servo).....................
560
12 Basic information about the drive system ..............................................................................................
563
12.1 Parameter..................................................................................................................................
563
12.2 Data sets ...................................................................................................................................
566
12.2.1 CDS: Command Data Set.........................................................................................................
566
12.2.2 DDS: Drive Data Set .................................................................................................................
567
12.2.3 EDS: Encoder Data Set ............................................................................................................
568
12.2.4 MDS: Motor Data Set................................................................................................................
569
12.2.5 Integration .................................................................................................................................
571
12.3 Drive objects .............................................................................................................................
572
12.4 BICO technology: interconnecting signals ................................................................................
574
12.4.1 Description ................................................................................................................................
574
Contents
Drive functions
Function Manual, (FH1), 10/2008, 6SL3097-2AB00-0BP5
19
12.4.2 Binectors, connectors ................................................................................................................574
12.4.3 Interconnecting signals using BICO technology ........................................................................
575
12.4.4 Internal encoding of the binector/connector output parameters ................................................
576
12.4.5 Sample interconnections............................................................................................................
577
12.4.6 BICO technology:.......................................................................................................................
578
12.4.7 Scaling .......................................................................................................................................
579
12.5 Inputs/outputs.............................................................................................................................
580
12.5.1 Overview of inputs/outputs.........................................................................................................
580
12.5.2 Digital inputs/outputs..................................................................................................................
581
12.5.3 Use of bidirectional inputs/outputs on the CU............................................................................
584
12.5.4 Analog inputs .............................................................................................................................
585
12.5.5 Analog outputs ...........................................................................................................................
587
12.6 Parameterizing using the BOP20 (Basic Operator Panel 20)....................................................
588
12.6.1 General information about the BOP20.......................................................................................
588
12.6.2 Displays and using the BOP20 ..................................................................................................
591
12.6.3 Fault and alarm displays ............................................................................................................
596
12.6.4 Controlling the drive using the BOP20.......................................................................................
597
12.7 Examples of replacing components...........................................................................................
598
12.8 Exchanging a SINAMICS Sensor Module Integrated ................................................................
601
12.8.1 Backing up SMI data on a memory card....................................................................................
602
12.9 DRIVE-CLiQ topology................................................................................................................
604
12.10 Rules for wiring with DRIVE-CLiQ .............................................................................................
606
12.10.1 General rules..............................................................................................................................
606
12.10.2 Rules for different firmware versions .........................................................................................
610
12.10.3 Sample wiring for vector drives..................................................................................................
615
12.10.4 Sample wiring of Vector drives connected in parallel ................................................................
617
12.10.5 Sample wiring: Power Modules..................................................................................................
618
12.10.6 Changing the offline topology in STARTER...............................................................................
620
12.10.7 Sample wiring for servo drives...................................................................................................
621
12.10.8 Sample wiring for vector V/f drives ............................................................................................
622
12.11 Autonomous operating mode for DRIVE-CLiQ components .....................................................
623
12.12 Notes on the number of controllable drives ...............................................................................
626
12.12.1 Introduction ................................................................................................................................
626
12.12.2 Number of controllable drives ....................................................................................................
626
12.13 System sampling times ..............................................................................................................
629
12.13.1 Description .................................................................................................................................
629
12.13.2 Setting the sampling times.........................................................................................................
630
12.13.3 Rules for setting the sampling time............................................................................................
632
12.13.4 Default settings for the sampling times......................................................................................
635
12.13.5 Examples when changing sampling times / pulse frequencies .................................................
636
12.13.6 Overview of important parameters (see SINAMICS S120/S150 List Manual) ..........................
637
12.14 Licensing....................................................................................................................................
638
A Appendix................................................................................................................................................
641
A.1 Availability of hardware components .........................................................................................
641
A.2 Availability of SW functions........................................................................................................
642
A.3 List of abbreviations ...................................................................................................................
648
Index......................................................................................................................................................
657
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