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Electromechanical Automation
We reserve the right to make technical changes 05.03.04 10:47 192-120111 N1 C3 T30 T40 - March 2004
The data contained in this manual correspond to the current status at the time of printing.
Operating instructions Compax3 with IEC61131-3
Function modules based on PLCopen
192-120111 N1 C3 T30 T40 - March 2004
Release 1/2004 (as from firmware V2.03)

Introduction
2 192-120111 N1 C3 T30 T40 - March 2004
____________________________
Copyright © 2003 Parker Hannifin GmbH EME
All rights reserved.
Microsoft Word, Microsoft Office, Windows®, Window 95™, Window 98™,
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Microsoft Corporation.
EME - Electromechanical Automation Europe
Parker Hannifin GmbH
Electromechanical Automation
Postfach: 77607-1720
Robert-Bosch-Str. 22
D-77656 Offenburg
Tel.: +49 (0)781 509-0
Fax: +49 (0)781 509-176
E-mail: sales.hauser@parker.com mailto:sales.hauser@parker.com
Internet: www.parker-eme.com http://www.parker-eme.com
Parker Hannifin plc
Electromechanical Automation
21 Balena Close
Poole, Dorset England, BH17 /DX UK
Tel.: +44 (0)1202 69 9000
Fax: +44 (0)1202 69 5750
E-mail: sales.digiplan@parker.com mailto:sales.digiplan@parker.com
Internet: www.parker-eme.com http://www.parker-eme.com
Parker Hannifin S. p. A
Electromechanical Automation
Via Gounod 1
I-20092 Cinisello Balsamo (MI), Italy
Tel.: +39 (0)2660 12459
Fax: +39 (0)2660 12808
E-mail: sales.sbc@parker.com mailto:sales.sbc@parker.com
Internet: www.parker-eme.com http://www.parker-eme.com
EMN - Electromechanical Automation North America
Parker Hannifin Corporation
Electromechanical Automation
5500 Business Park Drive
Rohnert Park, CA 94928
Phone #: (800) 358-9068
FAX #: (707) 584-3715
E-mail: CMR_help@parker.com mailto:CMR_help@parker.com
Internet: www.compumotor.com http://www.compumotor.com
Germany:
England:
Italy:
USA:

Parker EME
Device assignment
New Compax3 functions
192-120111 N1 C3 T30 T40 - March 2004 3
Contents
1. Introduction ..............................................................................................13
1.1 Device assignment ................................................................................ 13
1.2 Type specification plate ........................................................................ 14
1.3 Release 1/2004 ....................................................................................... 15
1.3.1. New Compax3 functions..............................................................................15
1.3.1.1 Direct drives.......................................................................................15
1.3.1.2 Switching frequency of the power output stage can be set ..................15
1.3.1.3 Predefined external setpoint value optimized via analogue input.........15
1.3.1.4 UL certification ..................................................................................15
1.3.1.5 New machine zero modes..................................................................16
1.3.1.6 RS485 / RS232 interface....................................................................16
1.3.2. New functions of the Compax3 software tools ...........................................16
1.3.2.1 C3 ServoManager: configuration, setup and optimization of
Compax3 ...........................................................................................16
1.3.2.2 C3 MotorManager: configuration of almost any motors .......................17
1.3.2.3 C3 IEC61131-3 - Debugger ................................................................17
1.3.2.4 CoDeSys - IEC61131-3 - development tool ........................................17
1.3.2.5 CamEditor: cam creation for C3 T40...................................................17
1.3.3. Complements / corrections in manual and online help..............................17
1.4 Safety Instructions................................................................................. 18
1.4.1. General hazards ...........................................................................................18
1.4.2. Safety-conscious working ...........................................................................18
1.4.3. Special safety instructions ..........................................................................19
1.5 Warranty conditions .............................................................................. 19
1.6 Conditions of utilization ........................................................................ 20
1.6.1. Conditions of utilization for CE-conform operation....................................20
1.6.2. Conditions of utilization for UL permission ................................................22
2. Positioning with IEC61131-3...................................................................23
3. Compax3 device description..................................................................25
3.1 Plug and connector assignment Compax3.......................................... 26
3.1.1. Function of the LEDs on the front panel .....................................................27
3.1.2. Power supply plug X1 for 230VAC devices.................................................27
3.1.3. Power supply plug X1 for 400 VAC devices ................................................28
3.1.4. Ballast resistor / high voltage supply plug X2 for 230VAC devices...........28
3.1.5. Ballast resistor / high voltage supply plug X2 for 400VAC devices...........29
3.1.6. Motor / Motor brake (plug X3) ......................................................................30
3.1.7. Control voltage 24VDC / enable (plug X4)...................................................31
3.1.8. RS232 / RS485 interface (plug X10) .............................................................32

Introduction
New Compax3 functions
4 192-120111 N1 C3 T30 T40 - March 2004
3.1.9. Analog / Encoder (plug X11)........................................................................33
3.1.9.1 Wiring of analog outputs.....................................................................33
3.1.9.2 Wiring of the analog input...................................................................33
3.1.10. Digital inputs/outputs (plug X12).................................................................34
3.1.10.1 Input wiring of digital inputs ................................................................34
3.1.10.2 Output wiring of digital outputs ...........................................................35
3.1.11. Resolver / Feedback (connector X13)..........................................................36
3.1.12. Profibus plug X23.........................................................................................37
3.1.12.1 Adjusting the bus address / function of the bus LEDs..........................37
3.1.13. CANopen plug X23.......................................................................................38
3.1.13.1 Adjusting the bus address / function of the bus LEDs..........................38
3.2 Installation and dimensions Compax3................................................. 39
3.2.1. Installation and dimensions of Compax3 S0xx V2 .....................................39
3.2.2. Installation and dimensions of Compax3 S038 and S075 V4 .....................40
3.2.3. Installation and dimensions of Compax3 S150 V4 .....................................41
3.2.4. Installation and dimensions of Compax3 S300 V4 .....................................42
4. Setting up Compax3 ................................................................................43
4.1 Configuration ......................................................................................... 43
4.1.1. Motor selection.............................................................................................45
4.1.2. Optimize motor reference point and switching frequency of the
power output stage ......................................................................................46
4.1.3. Ballast resistor .............................................................................................47
4.1.4. General drive ................................................................................................48
4.1.5. Defining the reference system.....................................................................48
4.1.5.1 Measure reference.............................................................................49
4.1.5.2 Locating the machine reference .........................................................52
4.1.5.3 Travel limits........................................................................................69
4.1.5.4 Interchange assignment direction reversal / end switchs.....................71
4.1.5.5 Changing the initiator logic .................................................................71
4.1.6. Defining jerk / ramps....................................................................................72
4.1.6.1 Ramp upon error and de-energize......................................................72
4.1.7. Limit and monitoring settings......................................................................72
4.1.7.1 Current Limit ......................................................................................72
4.1.7.2 Positioning window - Position reached..............................................73
4.1.7.3 Tracking error limit .............................................................................73
4.1.8. Encoder simulation ......................................................................................74
4.1.9. Recipe table..................................................................................................75
4.1.10. Profibus configuration.................................................................................76
4.1.10.1 Configuration of the process-data channel..........................................76
4.1.10.2 PKW parameter channel ....................................................................78
4.1.10.3 Error reaction to a bus failure .............................................................78
4.1.11. CANopen - configuration .............................................................................79
4.1.11.1 Possible PDO assignment..................................................................79
4.1.11.2 Error reaction to a bus failure .............................................................79
4.1.11.3 Baud rate ...........................................................................................79
4.1.11.4 Transmission cycle time.....................................................................80
4.1.12. RS485 setting values....................................................................................80
4.1.13. Configuration name / comments .................................................................80
4.2 Optimization ........................................................................................... 81
4.2.1. Control dynamics.........................................................................................81

Parker EME
Device assignment
New Compax3 functions
192-120111 N1 C3 T30 T40 - March 2004 5
4.2.1.1 Stiffness of the speed controller .........................................................82
4.2.1.2 Damping of the speed controller.........................................................83
4.2.1.3 Filter for speed value..........................................................................83
4.2.1.4 Advanced control parameters.............................................................84
4.2.2. Calibration of the analog input ....................................................................87
4.2.2.1 Offset alignment.................................................................................87
4.2.2.2 Gain alignment...................................................................................88
4.2.3. Turning the motor holding brake on and off ...............................................89
4.3 Synchronization ..................................................................................... 90
4.3.1. Master reference system..............................................................................90
4.3.1.1 Time frame predefined setpoint value.................................................90
4.3.2. HEDA.............................................................................................................91
5. Programming based on IEC61131-3 ......................................................92
5.1 General.................................................................................................... 92
5.1.1. Requirements ...............................................................................................93
5.1.2. CoDeSys / Compax3 target system (Target Package) ................................93
5.1.2.1 Program development and test...........................................................94
5.1.2.2 Recipe management ..........................................................................94
5.1.3. Languages supported ..................................................................................94
5.1.4. Function range supported ...........................................................................95
5.1.4.1 Operators supported ..........................................................................95
5.1.4.2 Standard functions supported.............................................................96
5.1.4.3 Standard function modules supported ................................................96
5.1.5. Data types supported...................................................................................97
5.1.6. Retain Variables ...........................................................................................97
5.1.7. Recipe table with 9 columns and 32 lines...................................................98
5.1.8. Maximum program size................................................................................98
5.1.9. Cycle time.....................................................................................................98
5.1.10. Access to the Compax3 object directory ....................................................99
5.1.11. Compilation, debugging and down/upload of IEC61131 programs ...........99
5.2 Motion control via function modules ................................................. 100
5.2.1. Compax3 – status diagram ........................................................................ 101
5.2.2. Virtual Master ............................................................................................. 102
5.2.3. Library constants ....................................................................................... 103
5.2.4. General rules / timing................................................................................. 104
5.2.5. Control functions ....................................................................................... 106
5.2.5.1 Energizing the power output stage (MC_Power) ...............................106
5.2.5.2 Stop (MC_Stop) ............................................................................... 107
5.2.5.3 Opening the brake (C3_OpenBrake) ................................................ 108
5.2.6. Reading values...........................................................................................109
5.2.6.1 Reading the current position (MC_ReadActualPosition)....................109
5.2.6.2 Read access to the (C3_READARRAY) array .................................. 111
5.2.6.3 Reading the device status (MC_ReadStatus) ...................................112
5.2.7. Motion functions ........................................................................................ 113
5.2.7.1 Dynamic positioning......................................................................... 113
5.2.7.2 Absolute positioning (MC_MoveAbsolute) ........................................ 114
5.2.7.3 Relative positioning (MC_MoveRelative) ..........................................117
5.2.7.4 Additive positioning (MC_MoveAdditive)........................................... 119
5.2.7.5 Continuous positioning (MC_MoveVelocity)...................................... 121
5.2.7.6 Machine zero (MC_Home) ............................................................... 123
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