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Manufacturing制造执行系统（MES）

制造执行系统（MES）

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Manufacturing Execution Systems 制造执行系统（MES）

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9/2/98 NIIIP SMART Consortium 1

NIIIP Consortium (http:9/2/98www.niiip.org) 9/2/98 1

Manufacturing

Execution Systems

Autofact ‘98

Thursday October 1, 1998

Jonathon Siudut

NIIIP Project Office

IBM Corp, P103

522 South Road

Poughkeepsie, NY 12602

914-433-9243

SIUDUT@us.IBM.com

9/2/98 NIIIP SMART Consortium 2

NIIIP Consortium (http:9/2/98www.niiip.org) 9/2/98 2

Purpose

l Introduce Manufacturing Execution Systems (MES)

l Describe MES role in manufacturing I/T

l Review the underlying technologies/architectures

l The NIIIP SMART Solution to Agile Manufacturing

9/2/98 NIIIP SMART Consortium 3

NIIIP Consortium (http:9/2/98www.niiip.org) 9/2/98 3

Manufacturing Execution Systems

PLANNING

Enterprise Resource Planning (ERP)

Material Resource Planning (MRP)

COMMAND-AND-CONTROL

Manufacturing Execution System (MES)

OPERATIONS

Programmable Logic Control (PLC)

Supervisory Control and Data Acquisition (SCADA)

9/2/98 NIIIP SMART Consortium 4

NIIIP Consortium (http:9/2/98www.niiip.org) 9/2/98 4

1,2 required for each operation

STEP MES

Server

Manufacturing

Browser Interface

SMART Scope

Receiving

Operation

Assembly Packing Shipping

Operation

Operation Details

Set up

Process Step 1

Process Step x

Inspection

CONTROL

ERP System

BOM Module

CAD System

STEP APIs

Release Server

Instructions

Test

Graphics

NC Data

3D Models

Annotated Drawings

SQC Req's

CIMPLEX

OAG Models

Virtual Enterprise

Process Routing

Each Operation Could

Occur at Different

Virtual Enterprises

Operation Wizard

Configures Operations

SPC Data

IS9000 Procedures

Video & Audio

Presentation of Process

Changes

Business data

Engineering results

Process

Configuration

Execute

Commands

Process Routing

Unit of WIP

“The Jellybean”

Manufacturing Supply Chain (MSC)

9/2/98 NIIIP SMART Consortium 5

NIIIP Consortium (http:9/2/98www.niiip.org) 9/2/98 5

MES Perspective

(Source: Bill Swanton AMR at MESA Roundtable)

l 1- The MES fits my manufacturing strategy (job shop, flow line, etc.)

Soft Configuration , feature based modeling, separation of policy from procedure

l 2 - The MES supports my investment in Supply Chain software (EPS, APS, etc.)

ERP interface established

l 3 - The MES helps me (the plant manager) manage my plant based on Key

Performance Indicators (KPI's) and it flags exceptions, such as orders that are taking

too long to manufacture.

Configurable Model, events, rules, agents

l 4 - The MES layers on my existing automation infrastructure (MMI, controls, etc.)

Lower MES Interface in hand

l 5 - The MES is quickly installed (in weeks)and requires a minimum of my staff time.

Workflow for process / procedure, Rules for plant policy, JAVA Bean IDE

l 6 - I can roll out the MES to additional plants quickly.

Standard COTS products, platform neutral

l 7 - I can upgrade the MES to a new revision level of the software without redoing my

integration and implementation.

Three tier model, light client, distributed object infrastructure

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