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Carl Zeiss 3D Metrology Services GmbH
We make it visible.
4.8
Training manual
Advanced
Training
Software Revision: 4.8
Calypso
®
© Carl Zeiss
3D Metrology Services
2
Calypso Advanced Training
This manual is copyrighted. No part of this documentation may be copied, reproduced, translated
or processed, multiplied or transfered by means of electronic devices without the expressive appro-
val by Carl Zeiss 3D Metrology Services GmbH. Non-compliance will be prosecuted.
All documents in this manual are compiled in concordance with the respective copyrights. If there
are parts of this manual that indicate foreign copyrights, please inform Zeiss accordingly at info@
zeiss3d.de.
All rights reserved, especially in cases where a patent is granted or a utility model is registered.
This manual is subject to modications.
Carl Zeiss 3D Metrology Services GmbH will not be held liable for this manual, including the implied
warranty for commercial quality and suitability for a certain purpose.
Carl Zeiss 3D Metrology Services GmbH will not be held liable in any case for errors, accidental
damages or subsequent damages arising from the provision, function or use of this manual.
All product names are registered trademarks or trademarks of the respective proprietors.
© Carl Zeiss 3D Metrology Services GmbH.
Heinrich-Rieger-Str. 1
73430 Aalen
Software revision: Calypso 4.8
14th Edition, January 2009
3
Calypso Advanced Training
© Carl Zeiss
3D Metrology Services
Customer Training
Calypso Advanced Training
Calypso Rev. 4.8
Subject no. 000000-1135-608
Prerequisites:
- Calypso Basic Lesson
This class:
- Covers additional Calypso functions
- lasts 5 days
- is recommended in one of our training centers
- starts at 8 am and ends at 4 pm,
- Self-made exercises without a coach possible after 4 pm
- provides class-relevant documentation
Review
Questions from the basic class
Questions from the practical use
•
•
Ofine programming with
CAD functions
- Calypso Basic Lesson
Simulation on the CMM or the ofine PC
Optimized programming with resources
Strategy settings
Styli
Programming with CAD model
CAD import and resources
•
•
•
•
•
•
•
Coordinate systems
Alignment with offset plane
3 Aalen, Germany
RPS best t method
Creating a base alignment as per DIN ISO 5459
Start system
RPS best t method
•
•
•
•
•
•
•
Measurement methods, Part 1
Gauß, Minimum, Tangential elements•
Filter and outliers
Form test
Different scanning procedures
Editing methods
Calculations, operations and evaluations
Recalls
Special calculations
Introduction to form and position
•
•
•
•
•
•
•
•
Understanding
Understanding
© Carl Zeiss
3D Metrology Services
4
Calypso Advanced Training
Expanded programming functions
Patterns
Linear pattern
Circular pitch
True position on circular pitch
Pattern measurement as per DIN 3960
Result element
Formulas
Result element
Relatively positioned probings
•
•
•
•
•
•
•
•
•
Automation interface
Pallet measurement, serial measurement
Printout setup
Graphic illustration - plotting
Settings with form plot
Printouts
Modifying the printout header
User-dened printout
•
•
•
•
•
•
Stylus systems and accuracy
Automatic qualication
Special styli
Styli monitoring
Holder position functions
Analyzing measurement inaccuracies
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•
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Measuring methods, part 2
Scanning with unknown contour
Scanning with 2 styli
Point masking in open scanning paths
Self-centering probing
Safety Cube
Park position
Missing bore
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Exercises Review
How the trainer evaluates the class
How the participants evaluate the class
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Special training or workshops are offered to teach more Ca-
lypso program options.
For example:
Training option curve, 3 days
Training option PCM, 3 days
Training planner / simulation
Workshop Auto-Run
Workshop Form and Location
Understanding
Understanding
5
Calypso Advanced Training
© Carl Zeiss
3D Metrology Services
Content
Ofine Programming with CAD Functions ............................. 8
1.1 Calypso Conguration ............................................................................................ 9
1.1.1 Simulation on the CMM PC ..............................................................................................9
1.1.2 Simulation on the ofine PC...........................................................................................10
1.2 Optimized programming with resources .......................................................... 11
1.2.1 Filter and outlier resources ............................................................................................12
1.2.2 Strategy resources .........................................................................................................12
1.2.3 Preassigning the stylus system for measurement plan ....................................................13
1.2.4 Copying the format: Changing the coordinate system with the "paintbrush" .................14
1.2.5 Coordinate system preassignment .................................................................................15
1.3 Programming with CAD model .......................................................................... 16
1.3.1 Working on the model ..................................................................................................17
1.3.2 CAD import and resources ............................................................................................23
1.3.3 Additional functions ......................................................................................................27
2: Coordinate system .......................................................... 28
2.1. Alignment with offset plane ............................................................................. 30
2.2 3D best t method on the exercise cube .......................................................... 33
2.3 RPS best t method on the exercise cube ........................................................ 35
2.4 Creating the base alignment as per DIN ISO 5459 ............................................ 36
2.5 Start System .................................................................................................... 38
2.6 Maintaining the feature position ...................................................................... 40
2.7 RPS best t method .......................................................................................... 41
3: Measuring methods, Part 1 ............................................. 42
3.1 Gauß, Minimum, Tangential elements ............................................................. 43
3.2 Filter and outlier basics .................................................................................... 44
3.3 Form test on the roundness example ............................................................... 50
3.4 Automatic calculation of the scanning parameters ........................................... 51
3.5 Self-made changes to the scanning and evaluation parameters ....................... 53
3.6 Editor ............................................................................................................... 55
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