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User guide

Open Protocol

Atlas Copco Tools and Assembly Systems

9836 4415 01

User guide release 7.5

Revisi

on 1

Contents

9836 4415 01 Revision 1 3 (166)

1 Introduction..............................................................................................................9

1.1 Revision history ...................................................................................................9

1.2 Terminology.......................................................................................................10

2 Using Open Protocol .............................................................................................11

2.1 Communication .................................................................................................11

2.1.1 Ethernet protocol ................................................................................................................................... 11

2.1.2 Serial protocol........................................................................................................................................ 11

2.2 Message structure.............................................................................................15

2.2.1 Header................................................................................................................................................... 16

2.2.2 Data Field .............................................................................................................................................. 17

2.2.3 Message End......................................................................................................................................... 17

3 Communication examples.....................................................................................19

3.1 Establishing contact...........................................................................................19

3.1.1 Ethernet connection............................................................................................................................... 19

3.1.2 Serial connection ................................................................................................................................... 20

3.1.3 Serial connection with 3964R ................................................................................................................ 21

3.2 Starting a subscription.......................................................................................21

3.3 Sending a request .............................................................................................22

4 Message categories...............................................................................................23

4.1 Request and request reply messages ...............................................................23

4.2 Event Messages................................................................................................23

4.3 Message list ......................................................................................................24

5 All messages..........................................................................................................29

5.1 Communication messages ................................................................................29

5.1.1 MID 0001 Communication start ............................................................................................................. 29

5.1.2 MID 0002 Communication start acknowledge ....................................................................................... 29

5.1.3 MID 0003 Communication stop.............................................................................................................. 31

5.2 Request reply messages...................................................................................31

5.2.1 MID 0004 Command error ..................................................................................................................... 31

5.2.2 MID 0005 Command accepted.............................................................................................................. 33

5.3 Parameter set messages...................................................................................34

5.3.1 MID 0010 Parameter set ID upload request .......................................................................................... 34

5.3.2 MID 0011 Parameter set ID upload reply............................................................................................... 34

5.3.3 MID 0012 Parameter set data upload request....................................................................................... 35

5.3.4 MID 0013 Parameter set data upload reply ........................................................................................... 35

5.3.5 MID 0014 Parameter set selected subscribe......................................................................................... 36

5.3.6 MID 0015 Parameter set selected ......................................................................................................... 37

5.3.7 MID 0016 Parameter set selected acknowledge ................................................................................... 37

5.3.8 MID 0017 Parameter set selected unsubscribe..................................................................................... 38

5.3.9 MID 0018 Select Parameter set............................................................................................................. 38

5.3.10 MID 0019 Set Parameter set batch size............................................................................................ 39

5.3.11 MID 0020 Reset Parameter set batch counter .................................................................................. 39

5.4 Job message .....................................................................................................40

5.4.1 MID 0030 Job ID upload request ........................................................................................................... 40

5.4.2 MID 0031 Job ID upload reply ............................................................................................................... 40

5.4.3 MID 0032 Job data upload request........................................................................................................ 41

5.4.4 MID 0033 Job data upload reply............................................................................................................ 42

5.4.5 MID 0034 Job info subscribe ................................................................................................................. 43

5.4.6 MID 0035 Job info.................................................................................................................................. 44

5.4.7 MID 0036 Job info acknowledge............................................................................................................ 45

5.4.8 MID 0037 Job info unsubscribe ............................................................................................................. 45

5.4.9 MID 0038 Select Job ............................................................................................................................. 46

5.4.10 MID 0039 Job restart......................................................................................................................... 47

5.5 Tool messages ..................................................................................................47

5.5.1 MID 0040 Tool data upload request....................................................................................................... 47

5.5.2 MID 0041 Tool data upload reply........................................................................................................... 48

Contents

4 (166) Revision 1 9836 4415 01

5.5.3 MID 0042 Disable tool ............................................................................................................................49

5.5.4 MID 0043 Enable tool.............................................................................................................................50

5.5.5 MID 0044 Disconnect tool request .........................................................................................................50

5.5.6 MID 0045 Set calibration value request..................................................................................................50

5.6 VIN Messages .................................................................................................. 51

5.6.1 MID 0050 Vehicle ID Number download request....................................................................................51

5.6.2 MID 0051 Vehicle ID Number subscribe.................................................................................................52

5.6.3 MID 0052 Vehicle ID Number.................................................................................................................52

5.6.4 MID 0053 Vehicle ID Number acknowledge ...........................................................................................53

5.6.5 MID 0054 Vehicle ID Number unsubscribe.............................................................................................54

5.7 Tightening result messages.............................................................................. 54

5.7.1 MID 0060 Last tightening result data subscribe......................................................................................54

5.7.2 MID 0061 Last tightening result data......................................................................................................55

5.7.3 MID 0062 Last tightening result data acknowledge ................................................................................65

5.7.4 MID 0063 Last tightening result data unsubscribe..................................................................................65

5.7.5 MID 0064 Old tightening result upload request ......................................................................................66

5.7.6 MID 0065 Old tightening result upload reply...........................................................................................66

5.8 Alarm messages............................................................................................... 72

5.8.1 MID 0070 Alarm subscribe .....................................................................................................................72

5.8.2 MID 0071 Alarm .....................................................................................................................................73

5.8.3 MID 0072 Alarm acknowledge................................................................................................................74

5.8.4 MID 0073 Alarm unsubscribe .................................................................................................................74

5.8.5 MID 0074 Alarm acknowledged on controller.........................................................................................74

5.8.6 MID 0075 Alarm acknowledged on controller acknowledge ...................................................................75

5.8.7 MID 0076 Alarm status...........................................................................................................................75

5.8.8 MID 0077 Alarm status acknowledge .....................................................................................................76

5.8.9 MID 0078 Acknowledge alarm remotely on controller ............................................................................77

5.9 Time messages ................................................................................................ 77

5.9.1 MID 0080 Read time upload request......................................................................................................77

5.9.2 MID 0081 Read time upload reply ..........................................................................................................78

5.9.3 MID 0082 Set Time.................................................................................................................................78

5.10 Multi-spindle status messages ...................................................................... 79

5.10.1 MID 0090 Multi-spindle status subscribe............................................................................................79

5.10.2 MID 0091 Multi-spindle status............................................................................................................79

5.10.3 MID 0092 Multi-spindle status acknowledge ......................................................................................81

5.10.4 MID 0093 Multi-spindle status unsubscribe........................................................................................81

5.11 Multi-spindle result messages ....................................................................... 81

5.11.1 MID 0100 Multi-spindle result subscribe ............................................................................................81

5.11.2 MID 0101 Multi-spindle result.............................................................................................................82

5.11.3 MID 0102 Multi-spindle result acknowledge.......................................................................................84

5.11.4 MID 0103 Multi spindle result unsubscribe.........................................................................................85

5.12 PowerMACS result data................................................................................ 85

5.12.1 MID 0105 Last PowerMACS tightening result data subscribe............................................................86

5.12.2 MID 0106 Last PowerMACS tightening result Station data ................................................................86

5.12.3 MID 0107 Last PowerMACS tightening result Bolt data .....................................................................89

5.12.4 MID 0108 Last PowerMACS tightening result data acknowledge ......................................................93

5.12.5 MID 0109 Last PowerMACS tightening result data unsubscribe........................................................93

5.13 User interface messages............................................................................... 94

5.13.1 MID 0110 Display user text on compact.............................................................................................94

5.13.2 MID 0111 Display user text on graph.................................................................................................94

5.13.3 MID 0113 Flash green light on tool ....................................................................................................95

5.14 Job messages, advanced.............................................................................. 96

5.14.1 MID 0120 Job line control info subscribe ...........................................................................................96

5.14.2 MID 0121 Job line control started.......................................................................................................96

5.14.3 MID 0122 Job line control alert 1........................................................................................................97

5.14.4 MID 0123 Job line control alert 2........................................................................................................97

5.14.5 MID 0124 Job line control done..........................................................................................................98

5.14.6 MID 0125 Job line control info acknowledge......................................................................................98

5.14.7 MID 0126 Job line control info unsubscribe .......................................................................................99

Contents

9836 4415 01 Revision 1 5 (166)

5.14.8 MID 0127 Abort Job .......................................................................................................................... 99

5.14.9 MID 0128 Job batch increment........................................................................................................ 100

5.14.10 MID 0129 Job batch decrement ...................................................................................................... 100

5.14.11 MID 0130 Job off............................................................................................................................. 101

5.14.12 MID 0131 Set Job line control start ................................................................................................. 101

5.14.13 MID 0132 Set Job line alert 1 .......................................................................................................... 102

5.14.14 MID 0133 Set Job line alert 2 .......................................................................................................... 102

5.14.15 MID 0140 Execute dynamic Job request......................................................................................... 103

5.15 Multiple identifiers messages .......................................................................106

5.15.1 MID 0150 Identifier download request............................................................................................. 106

5.15.2 MID 0151 Multiple identifiers work order subscribe......................................................................... 106

5.15.3 MID 0152 Multiple Identifiers work order ......................................................................................... 107

5.15.4 MID 0153 Multiple Identifiers work order acknowledge ................................................................... 108

5.15.5 MID 0154 Multiple Identifiers work order unsubscribe..................................................................... 108

5.15.6 MID 0155 Bypass Identifier ............................................................................................................. 109

5.15.7 MID 0156 Reset latest Identifier ...................................................................................................... 109

5.15.8 MID 0157 Reset all Identifiers ......................................................................................................... 110

5.16 I/O Interface .................................................................................................110

5.16.1 MID 0200 Set externally controlled relays ....................................................................................... 110

5.16.2 MID 0210 Status externally monitored inputs subscribe.................................................................. 112

5.16.3 MID 0211 Status externally monitored inputs.................................................................................. 112

5.16.4 MID 0212 Status externally monitored inputs acknowledge ............................................................ 113

5.16.5 MID 0213 Status externally monitored inputs unsubscribe.............................................................. 113

5.16.6 MID 0214 IO device status request ................................................................................................. 114

5.16.7 MID 0215 IO device status reply ..................................................................................................... 114

5.16.8 MID 0216 Relay function subscribe................................................................................................. 124

5.16.9 MID 0217 Relay function ................................................................................................................. 124

5.16.10 MID 0218 Relay function acknowledge ........................................................................................... 125

5.16.11 MID 0219 Relay function unsubscribe............................................................................................. 125

5.16.12 MID 0220 Digital input function subscribe ....................................................................................... 126

5.16.13 MID 0221 Digital input function........................................................................................................ 126

5.16.14 MID 0222 Digital input function acknowledge.................................................................................. 127

5.16.15 MID 0223 Digital input function unsubscribe ................................................................................... 128

5.16.16 MID 0224 Set digital input function.................................................................................................. 128

5.16.17 MID 0225 Reset digital input function.............................................................................................. 129

5.17 PLC user data messages.............................................................................130

5.17.1 MID 0240 User data download........................................................................................................ 131

5.17.2 MID 0241 User data subscribe........................................................................................................ 131

5.17.3 MID 0242 User data ........................................................................................................................ 132

5.17.4 MID 0243 User data acknowledge .................................................................................................. 132

5.17.5 MID 0244 User data unsubscribe.................................................................................................... 133

5.18 Selector messages.......................................................................................133

5.18.1 MID 0250 Selector socket info subscribe ........................................................................................ 133

5.18.2 MID 0251 Selector socket info......................................................................................................... 134

5.18.3 MID 0252 Selector socket info acknowledge................................................................................... 135

5.18.4 MID 0253 Selector socket info unsubscribe .................................................................................... 135

5.18.5 MID 0254 Selector control green lights ........................................................................................... 135

5.18.6 MID 0255 Selector control red lights ............................................................................................... 136

5.19 Statistic messages .......................................................................................137

5.19.1 MID 0300 Histogram upload request............................................................................................... 137

5.19.2 MID 0301 Histogram upload reply ................................................................................................... 138

5.20 Automatic/Manual mode messages .............................................................140

5.20.1 MID 0400 Automatic/Manual mode subscribe................................................................................. 140

5.20.2 MID 0401 Automatic/Manual mode ................................................................................................. 141

5.20.3 MID 0402 Automatic/Manual mode acknowledge ........................................................................... 141

5.20.4 MID 0403 Automatic/Manual mode unsubscribe............................................................................. 142

5.20.5 MID 0410 AutoDisable settings request .......................................................................................... 142

5.20.6 MID 0411 AutoDisable settings reply .............................................................................................. 143

5.21 Open Protocol Commands Disabled ............................................................143

5.21.1 MID 0420 Open Protocol commands disabled subscribe................................................................ 144

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