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BradCommunications
™
SST Ethernet and Serial
Communication Module for ControlLogix
SST-ESR2-CLX-RLL
& SST-SR4-CLX-RLL
User Reference Guide
Document Edition: 1.4
Document #: 715-0097
User Reference Guide SST-ESR2-CLX-RLL & SST-SR4-CLX-RLL
ii
©2010 Molex Inc.Indiustrial Products Business Unit, Integrated Products Division
Document Edition: 1.4, Document #: 715-0097, Template Edition: 1.1, Template #: QMS-06-045
Use, duplication or disclosure of this document or any of the information contained herein is subject to the restrictions on page ii of this document.
Document Edition: 1.4
Date: January 30, 2010
This document applies to the SST-ESR2-CLX-RLL & SST-SR4-CLX-RLL Modules.
©2010 Molex Inc. Industrial Products Business Unit, Integrated Products Division. All rights
reserved.
This document and its contents are the proprietary and confidential property of Woodhead
Industries Inc. and/or its related companies and may not be used or disclosed to others without
the express prior written consent of Woodhead Industries Inc. and/or its related companies.
SST is a trademark of Woodhead Industries Inc. All other trademarks belong to their respective
companies.
At Woodhead, we strive to ensure accuracy in our documentation. However, due to rapidly
evolving products, software or hardware changes occasionally may not be reflected in our
documents. If you notice any inaccuracies, please contact us (see Appendix G).
Written and designed at Woodhead Software & Electronics, 50 Northland Road,
Waterloo, Ontario, Canada N2V 1N3.
Hardcopies are not controlled.
SST-ESR2-CLX-RLL & SST-SR4-CLX-RLL User Reference Guide
Contents iii
©2010 Molex Inc.Indiustrial Products Business Unit, Integrated Products Division
Document Edition: 1.4, Document #: 715-0097, Template Edition: 1.1, Template #: QMS-06-045
Use, duplication or disclosure of this document or any of the information contained herein is subject to the restrictions on page ii of this document.
Contents
Preface ......................................................................................................................... vii
Purpose of this Guide ............................................................................................................... viii
Special Notation ....................................................................................................................... viii
System Overview .......................................................................................................... 9
1.1 System Overview..................................................................................................................10
1.1.1 Module Capabilities .......................................................................................................10
1.1.2 Configuring the Module.................................................................................................10
1.1.3 Network and I/O Status..................................................................................................11
1.1.4 Operating Modes............................................................................................................11
Hardware Overview..................................................................................................... 13
2.1 Hardware Features................................................................................................................14
2.1.1 Status LEDs....................................................................................................................15
2.1.2 RJ45 Serial Connectors..................................................................................................16
2.1.3 RJ45 Ethernet Connector ...............................................................................................16
2.1.4 USB Configuration Port.................................................................................................16
Quick Start................................................................................................................... 17
3.1 Introduction ..........................................................................................................................18
3.2 Equipment and Tools............................................................................................................18
3.3 Package Contents..................................................................................................................18
3.4 Power Requirements.............................................................................................................19
3.5 Setting up the Module ..........................................................................................................19
3.6 Getting the Module Running................................................................................................20
User Reference Guide SST-ESR2-CLX-RLL & SST-SR4-CLX-RLL
iv Contents
©2010 Molex Inc.Indiustrial Products Business Unit, Integrated Products Division
Document Edition: 1.4, Document #: 715-0097, Template Edition: 1.1, Template #: QMS-06-045
Use, duplication or disclosure of this document or any of the information contained herein is subject to the restrictions on page ii of this document.
3.7 Setting up the Configuration ................................................................................................21
3.7.1 Using the Configuration Manager..................................................................................22
3.7.2 Using the Backplane Console ........................................................................................25
3.8 General Overview.................................................................................................................27
Configuring Cyclic Functions .................................................................................... 43
4.1 The Concept..........................................................................................................................44
4.2 User Interface Commands ....................................................................................................45
4.2.1 Copy/Paste......................................................................................................................45
4.3 Cyclic Function Configuration Parameters ..........................................................................46
4.4 Cyclic Function Triggering Mode........................................................................................50
4.5 Cyclic Function Status..........................................................................................................53
4.6 Communication Status Management....................................................................................54
4.7 Choosing the Device Addressing Mode...............................................................................54
Managing Cyclic Functions Dynamically.................................................................. 57
5.1 Managing Cyclic Functions Dynamically............................................................................58
Initialization ................................................................................................................. 61
6.1 Initialization Principle and Methods ....................................................................................62
6.1.1 Remote Initialization......................................................................................................62
6.1.2 Automatic Initialization..................................................................................................65
Testing and Diagnostic Tools .................................................................................... 67
7.1 Network Diagnostic Tool .....................................................................................................68
7.2 Miscellaneous Tools.............................................................................................................70
Installing the Communication Module....................................................................... 75
8.1 Installing the Module............................................................................................................76
8.1.1 Installation Procedure.....................................................................................................76
8.1.2 Removal Procedure ........................................................................................................76
8.2 Serial Port Wiring.................................................................................................................77
8.3 LED and Display States........................................................................................................78
8.3.1 LED and Display Combinations ....................................................................................79
8.3.2 Display Tables................................................................................................................80
Configuring and Programming the Module .............................................................. 81
9.1 Configuring the Module .......................................................................................................82
9.1.1 Configuring Through RSLogix 5000.............................................................................82
9.1.2 AOP Requirements.........................................................................................................82
9.1.3 Using the Add-on-Profiles .............................................................................................83
9.1.4 Using Generic 1756 Module Profile ..............................................................................89
9.1.5 Configuring Through PlantScape Control Builder.........................................................95
SST-ESR2-CLX-RLL & SST-SR4-CLX-RLL User Reference Guide
Contents v
©2010 Molex Inc.Indiustrial Products Business Unit, Integrated Products Division
Document Edition: 1.4, Document #: 715-0097, Template Edition: 1.1, Template #: QMS-06-045
Use, duplication or disclosure of this document or any of the information contained herein is subject to the restrictions on page ii of this document.
9.2 Creating an I/O Configuration..............................................................................................96
9.3 Running the Module.............................................................................................................96
9.3.1 CLX Modes....................................................................................................................96
9.3.2 PBIM Modes ..................................................................................................................97
9.4 Communication Module’s I/O and Status Messages............................................................98
System Diagnostics .................................................................................................. 103
10.1 Module Status Register.....................................................................................................104
10.1.1 User Status Table .......................................................................................................104
10.2 Diagnostic Counters, Status and Information...................................................................104
Upgrading the Module Configuration and Firmware.............................................. 105
11.1 Upgrading the Module Configuration ..............................................................................106
11.2 Upgrading the Module Firmware.....................................................................................110
11.2.1 Upgrading the Protocol’s CPU Firmware (.out Files)................................................110
11.2.2 Upgrading the Backplane’s CPU Firmware (.ss4 Files) ............................................111
11.3 Backing up the Running Configuration............................................................................112
11.4 Checking the Protocol Firmware Version with APSYM .................................................113
Using the Configuration Tool via RSLinx................................................................ 115
12.1 Configuration Tool Overview ..........................................................................................116
12.2 Functions ..........................................................................................................................116
12.3 Configuring the RSLinx Connection................................................................................117
Setting the IP Address on SST-ESR2-CLX-RLL...................................................... 121
13.1 Setting the IP Address ......................................................................................................122
Listen-Only Connection............................................................................................ 125
14.1 Listen-Only Connection ...................................................................................................126
Application Examples............................................................................................... 129
A.1 Addressing.........................................................................................................................130
A.1.1 I/O Data Packing Example..........................................................................................130
A.2 Start-Up Code Example.....................................................................................................131
A.2.1 Cyclic Read/Write Function........................................................................................131
A.3 Creating a Generic CIP Message for Accessing Extended Database Areas......................136
A.3.1 Data Type Structures...................................................................................................141
A.4 Sample Database Code ......................................................................................................149
A.4.1 Database Example.......................................................................................................149
Setting up the RSLinx Driver.................................................................................... 153
B.1 Installing and Configuring the RSLinx Driver ..................................................................154
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