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GMW3172 2014en
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更新于2023-03-16
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本标准是通用汽车试验标准GMW3172 2014版,用于汽车电子设计验证试验部分
WORLDWIDE
ENGINEERING
STANDARDS
General Specification
GMW3172
General Specification for Electrical/Electronic Components –
Environmental/Durability
GM Confidential
© Copyright 2014 General Motors Company All Rights Reserved
October 2014
Page 1 of 116
Index
Index .................................................................................................................................................................. 1
1 Introduction ..................................................................................................................................................... 5
1.1 Purpose ....................................................................................................................................................... 5
1.2 Applicability .................................................................................................................................................. 5
1.3 Remarks ...................................................................................................................................................... 6
2 References ..................................................................................................................................................... 6
2.1 External Standards/Specifications ............................................................................................................... 6
2.2 GM Standards/Specifications ...................................................................................................................... 6
2.3 Additional References ................................................................................................................................. 6
3 Parametric Definitions .................................................................................................................................... 7
3.1 Temperature and Voltage Definitions .......................................................................................................... 7
3.2 Parameter Tolerances ................................................................................................................................. 7
3.3 Operating Types .......................................................................................................................................... 8
3.4 Functional Status Classification (FSC) ........................................................................................................ 9
4 Process ........................................................................................................................................................... 9
4.1 A/D/V Process for Electrical/Electronic Components .................................................................................. 9
4.2 A/D/V Process Flow ..................................................................................................................................... 9
4.2.1 Test Flows .............................................................................................................................................. 11
4.2.2 Environmental Hardware Design Review ............................................................................................... 21
4.2.3 Analytical Activities ................................................................................................................................. 22
4.2.4 Development Activities ........................................................................................................................... 22
4.2.5 Design Validation Activities .................................................................................................................... 22
4.2.6 Product Validation Activities ................................................................................................................... 22
4.3 Summary of A/D/V Activities...................................................................................................................... 23
5 Requirements ............................................................................................................................................... 27
5.1 Target Life.................................................................................................................................................. 27
5.2 Reliability ................................................................................................................................................... 27
5.3 Quoting Requirements ............................................................................................................................... 27
5.3.1 Code Letter for Electrical Loads ............................................................................................................. 28
5.3.2 Code Letter for Mechanical Loads ......................................................................................................... 29
Copyright General Motors Company
Provided by IHS under license with General Motors Company
Order Number: 02028592
Sold to:IHS UK [048289] - UDO.CZERWON@CONTINENTAL-CORPORATION.COM,
Not for Resale,2014-10-09 20:51:20 UTC
No reproduction or networking permitted without license from IHS
--````,````,`,,,,``,,,,-`-``,```,,,`---
GM WORLDWIDE ENGINEERING STANDARDS
GMW3172
GM Confidential
© Copyright 2014 General Motors Company All Rights Reserved
October 2014
Page 2 of 116
5.3.3 Code Letter for Temperature Loads ....................................................................................................... 30
5.3.4 Code Letter for Climatic Loads ............................................................................................................... 31
5.3.5 Code Letter for Chemical Loads ............................................................................................................. 31
5.3.6 Code Letter for International Protection by Enclosures .......................................................................... 32
5.3.7 Code Designation by Location in the Vehicle ......................................................................................... 34
6 Test Setup and Component Verification ....................................................................................................... 36
6.1 5-Point Functional/Parametric Check ........................................................................................................ 36
6.2 1-Point Functional/Parametric Check ........................................................................................................ 37
6.3 Continuous Monitoring ............................................................................................................................... 37
6.4 Functional Cycling ..................................................................................................................................... 38
6.5 Visual Inspection and Dissection – DRBTR .............................................................................................. 38
6.6 Cross Section and Inspection .................................................................................................................... 41
6.7 Dimensional Check .................................................................................................................................... 42
6.8 Vibration Transmissibility Demonstration .................................................................................................. 43
6.9 Thermal Cycle Profile Development .......................................................................................................... 46
7 Analysis ........................................................................................................................................................ 47
7.1 Analysis Mission ........................................................................................................................................ 47
7.2 Electrical .................................................................................................................................................... 47
7.2.1 Nominal and Worst Case Performance Analysis ................................................................................... 47
7.2.2 Short/Open Circuit Analysis.................................................................................................................... 47
7.3 Mechanical ................................................................................................................................................ 48
7.3.1 Resonant Frequency Analysis ................................................................................................................ 48
7.3.2 High Altitude Shipping Pressure Effect Analysis .................................................................................... 48
7.3.3 Plastic Snap Fit Fastener Analysis ......................................................................................................... 49
7.3.4 Crush Analysis ........................................................................................................................................ 49
7.4 Climatic ...................................................................................................................................................... 49
7.4.1 High Altitude Operation Overheating Analysis ....................................................................................... 49
7.4.2 Thermal Fatigue Analysis ....................................................................................................................... 50
7.5 Enclosure ................................................................................................................................................... 50
7.6 Material ...................................................................................................................................................... 50
7.6.1 Lead-Free Solder Analysis ..................................................................................................................... 50
8 Development ................................................................................................................................................ 51
8.1 Development Mission ................................................................................................................................ 51
8.2 Electrical .................................................................................................................................................... 51
8.2.1 Jump Start .............................................................................................................................................. 51
8.2.2 Reverse Polarity ..................................................................................................................................... 51
8.2.3 Over Voltage ........................................................................................................................................... 52
8.2.4 State Change Waveform Characterization ............................................................................................. 52
8.2.5 Ground Path Inductance Sensitivity ....................................................................................................... 53
Copyright General Motors Company
Provided by IHS under license with General Motors Company
Order Number: 02028592
Sold to:IHS UK [048289] - UDO.CZERWON@CONTINENTAL-CORPORATION.COM,
Not for Resale,2014-10-09 20:51:20 UTC
No reproduction or networking permitted without license from IHS
--````,````,`,,,,``,,,,-`-``,```,,,`---
GM WORLDWIDE ENGINEERING STANDARDS
GMW3172
GM Confidential
© Copyright 2014 General Motors Company All Rights Reserved
October 2014
Page 3 of 116
8.3 Mechanical ................................................................................................................................................ 53
8.3.1 Highly Accelerated Life Test (HALT) ...................................................................................................... 53
8.4 Climatic ...................................................................................................................................................... 53
8.4.1 Temperature Measurement .................................................................................................................... 53
8.4.2 Low Temperature Wakeup ..................................................................................................................... 54
8.4.3 Frost ........................................................................................................................................................ 55
8.4.4 Highly Accelerated Stress Test (HAST) ................................................................................................. 56
8.5 Enclosure ................................................................................................................................................... 56
8.6 Material ...................................................................................................................................................... 56
9 Design Validation (DV) ................................................................................................................................. 56
9.1 DV Mission................................................................................................................................................. 56
9.2 Electrical .................................................................................................................................................... 56
9.2.1 Parasitic Current ..................................................................................................................................... 56
9.2.2 Power Supply Interruptions .................................................................................................................... 57
9.2.3 Battery Voltage Dropout ......................................................................................................................... 58
9.2.4 Sinusoidal Superimposed Voltage ......................................................................................................... 59
9.2.5 Pulse Superimposed Voltage ................................................................................................................. 59
9.2.6 Intermittent Short Circuit to Battery and to Ground for Input/Output ...................................................... 61
9.2.7 Continuous Short Circuit to Battery and to Ground for Input/Output ...................................................... 62
9.2.8 Multiple Power and Multiple Ground Short Circuits Including Pass Through ......................................... 63
9.2.9 Open Circuit – Single Line Interruption .................................................................................................. 65
9.2.10 Open Circuit – Multiple Line Interruption .............................................................................................. 65
9.2.11 Ground Offset ....................................................................................................................................... 66
9.2.12 Power Offset ......................................................................................................................................... 66
9.2.13 Discrete Digital Input Threshold Voltage .............................................................................................. 67
9.2.14 Over Load – All Circuits ........................................................................................................................ 70
9.2.15 Over Load – Fuse Protected Circuits ................................................................................................... 70
9.2.16 Insulation Resistance ........................................................................................................................... 71
9.2.17 Crank Pulse Capability and Durability .................................................................................................. 71
9.2.18 Switched Battery Lines ......................................................................................................................... 73
9.3 Mechanical ................................................................................................................................................ 75
9.3.1 Vibration with Thermal Cycling ............................................................................................................... 75
9.3.1.1 Random Vibration – Mounting Location Engine or Transmission ....................................................... 76
9.3.1.2 Random Vibration – Mounting Location Sprung Masses .................................................................... 77
9.3.1.3 Random Vibration – Mounting Location Unsprung Masses ................................................................ 78
9.3.1.4 Thermal Cycle Profile Used During All Vibration Tests ....................................................................... 79
9.3.2 Mechanical Shock – Pothole .................................................................................................................. 80
9.3.3 Mechanical Shock – Collision ................................................................................................................. 80
9.3.4 Mechanical Shock – Closure Slam ......................................................................................................... 81
Copyright General Motors Company
Provided by IHS under license with General Motors Company
Order Number: 02028592
Sold to:IHS UK [048289] - UDO.CZERWON@CONTINENTAL-CORPORATION.COM,
Not for Resale,2014-10-09 20:51:20 UTC
No reproduction or networking permitted without license from IHS
--````,````,`,,,,``,,,,-`-``,```,,,`---
GM WORLDWIDE ENGINEERING STANDARDS
GMW3172
GM Confidential
© Copyright 2014 General Motors Company All Rights Reserved
October 2014
Page 4 of 116
9.3.5 Crush For Housing – Elbow Load .......................................................................................................... 82
9.3.6 Crush For Housing – Foot Load ............................................................................................................. 83
9.3.7 GMW3191 Connector Tests ................................................................................................................... 84
9.3.8 Connector Installation Abuse – Side Force ............................................................................................ 85
9.3.9 Connector Installation Abuse – Foot Load ............................................................................................. 86
9.3.10 Free Fall ............................................................................................................................................... 87
9.3.11 Fretting Corrosion Degradation ............................................................................................................ 87
9.4 Climatic ...................................................................................................................................................... 88
9.4.1 High Temperature Degradation .............................................................................................................. 88
9.4.2 Thermal Shock Air-To-Air (TS) ............................................................................................................... 89
9.4.3 Power Temperature Cycle (PTC) ........................................................................................................... 91
9.4.4 Thermal Shock/Water Splash ................................................................................................................. 92
9.4.5 Humid Heat Cyclic (HHC) ....................................................................................................................... 92
9.4.6 Humid Heat Constant (HHCO) ............................................................................................................... 94
9.4.7 Salt Mist .................................................................................................................................................. 95
9.4.8 Salt Spray ............................................................................................................................................... 96
9.5 Enclosure ................................................................................................................................................... 97
9.5.1 Dust ........................................................................................................................................................ 97
9.5.2 Water ...................................................................................................................................................... 97
9.5.3 Seal ......................................................................................................................................................... 98
9.5.4 Leakage Check ....................................................................................................................................... 99
9.5.5 Water Freeze ........................................................................................................................................ 100
9.5.6 Sugar Water Function Impairment ....................................................................................................... 100
9.6 Material .................................................................................................................................................... 100
10 Product Validation (PV) ............................................................................................................................ 100
10.1 PV Mission ............................................................................................................................................. 100
10.2 Electrical ................................................................................................................................................ 100
10.3 Mechanical ............................................................................................................................................ 101
10.3.1 Shipping Vibration .............................................................................................................................. 101
10.4 Climatic .................................................................................................................................................. 102
10.5 Enclosure ............................................................................................................................................... 102
10.6 Material .................................................................................................................................................. 102
11 Notes ........................................................................................................................................................ 102
11.1 Glossary................................................................................................................................................. 102
11.2 Acronyms, Abbreviations, and Symbols ................................................................................................ 102
12 Additional Paragraphs .............................................................................................................................. 104
12.1 Restricted and Reportable Substances for Parts .................................................................................. 104
12.2 Environmental References .................................................................................................................... 104
13 Coding System ......................................................................................................................................... 104
Copyright General Motors Company
Provided by IHS under license with General Motors Company
Order Number: 02028592
Sold to:IHS UK [048289] - UDO.CZERWON@CONTINENTAL-CORPORATION.COM,
Not for Resale,2014-10-09 20:51:20 UTC
No reproduction or networking permitted without license from IHS
--````,````,`,,,,``,,,,-`-``,```,,,`---
GM WORLDWIDE ENGINEERING STANDARDS
GMW3172
GM Confidential
© Copyright 2014 General Motors Company All Rights Reserved
October 2014
Page 5 of 116
14 Release and Revisions ............................................................................................................................. 105
Appendix A .................................................................................................................................................... 106
A1 Lead-Free Solder Considerations ............................................................................................................ 106
Appendix B .................................................................................................................................................... 107
B1 GMW3172 Component DV/PV Environmental Test Plan (CG3043) ....................................................... 107
B1.1 Introduction ........................................................................................................................................... 108
B1.2.1 Purpose .............................................................................................................................................. 108
B1.2.2 Guideline for Test Descriptions .......................................................................................................... 108
Appendix C .................................................................................................................................................... 110
C1 Requirements for GMW3172 Test Reporting .......................................................................................... 110
C1.1 Foreword ............................................................................................................................................... 110
C1.2 Test Report Contents ............................................................................................................................ 110
C1.3 Elements of the Test Report ................................................................................................................. 111
C1.3.1 Title Page ........................................................................................................................................... 111
C1.3.2 Test Set-Up Documentation .............................................................................................................. 111
C1.3.2.1 Equipment Lists – Calibration and Traceability .............................................................................. 111
C1.3.2.2 Photographs .................................................................................................................................... 112
C1.3.3 Description of Test Procedure ........................................................................................................... 112
C1.3.4 Reporting of Stress Inputs ................................................................................................................. 113
C1.3.5 Test Results ....................................................................................................................................... 113
C1.3.5.1 Tests Requiring Continuous Monitoring.......................................................................................... 113
C1.3.5.2 Conformance to FSC (Functional Status Classification) Criteria .................................................... 113
C1.3.5.3 Test Requiring 1-Point Functional / Parametric Check ................................................................... 114
C1.3.5.4 Initial and Final 5-Point Functional / Parametric Check Results ..................................................... 114
C1.3.5.5 Visible Inspection and Dissection - DRBTR Results ...................................................................... 115
C1.3.6 Pass/Fail Summary Report ................................................................................................................ 115
C1.3.7 Description of Non-Conformances ..................................................................................................... 115
C1.4 Storage of Records ............................................................................................................................... 116
1 Introduction
Note: Nothing in this standard supercedes applicable laws and regulations.
Note: In the event of conflict between the English and domestic language, the English language shall take
precedence.
Note: Requirements stated in any applicable Component Technical Specification (CTS), Subsystem Technical
Specification (SSTS), and/or other relevant General Motors requirements document shall take precedence over
GMW3172.
1.1 Purpose. This standard applies to Electrical/Electronic (E/E) components for passenger or commercial
vehicles and trucks. The standard describes the environmental and durability tests for E/E components based
on mounting location.
1.2 Applicability. This standard specifies Environmental/Durability requirements and
Analysis/Development/Validation (A/D/V) activities for E/E components that are used in a vehicle environment
to ensure reliability over a life time.
Copyright General Motors Company
Provided by IHS under license with General Motors Company
Order Number: 02028592
Sold to:IHS UK [048289] - UDO.CZERWON@CONTINENTAL-CORPORATION.COM,
Not for Resale,2014-10-09 20:51:20 UTC
No reproduction or networking permitted without license from IHS
--````,````,`,,,,``,,,,-`-``,```,,,`---
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