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GT-SUITE
Engine Performance
Tutorials
VERSION 7.0
by
Gamma Technologies
Copyright 2009 © Gamma Technologies, Inc. All rights reserved.
All information contained in this manual is confidential and cannot be reproduced or
transmitted in any form or by any means, electronic or mechanical, for any purpose, without
the express written permission of Gamma Technologies, Inc.

GTI Information
GTI SUPPORT
TEL: (630) 325-5848
FAX: (630) 325-5849
E-MAIL: support@gtisoft.com
Web Address: www.gtisoft.com
Address: 601 Oakmont Lane, Suite 220
Westmont, IL 60559
USA
Telephone Support Hours
8:00 A.M. to 5:30 P.M. Central Time Monday - Friday

Table of Contents
TABLE OF CONTENTS
TUTORIAL 1: Basic Single Cylinder Engine (SI and DICI) ................................................................ 1
1.1 Starting GT-ISE ............................................................................................................................... 1
1.2 Introduction to the Modeling Environment ..................................................................................... 1
1.3 Importing Templates into the Project ............................................................................................... 2
1.4 Defining Objects .............................................................................................................................. 3
1.4.1 Inlet Environment ................................................................................................................... 3
1.4.2 Intake Runner .......................................................................................................................... 5
1.4.3 Intake Port ............................................................................................................................... 7
1.4.4 Intake and Exhaust Valves ...................................................................................................... 8
1.4.5 Cylinder .................................................................................................................................. 8
1.4.6 Fuel Injector .......................................................................................................................... 12
1.4.7 Exhaust Port and Runner ...................................................................................................... 13
1.4.8 Outlet Environment .............................................................................................................. 15
1.4.9 Engine Crank Train ............................................................................................................... 16
1.5 Placing Parts on the Project Map ................................................................................................... 19
1.6 Linking Parts .................................................................................................................................. 20
1.7 Run Setup/Case Setup/Plot Setup .................................................................................................. 22
1.8 Run Simulation .............................................................................................................................. 25
1.9 Brief Introduction to GT-POST ..................................................................................................... 25
TUTORIAL 2: Adding Advanced Features to the Basic Engine ........................................................ 26
2.1
Creating a Parameter Sweep .......................................................................................................... 26
2.2 Transient Engine Speed ................................................................................................................. 28
2.3 RLT Dependence ........................................................................................................................... 29
2.4 Optimization .................................................................................................................................. 31
2.5 Wall Temperature Solver ............................................................................................................... 33
TUTORIAL 3: SI Combustion .............................................................................................................. 35
3.1 SI-Wiebe ........................................................................................................................................ 35
3.2 Profile Combustion ........................................................................................................................ 36
3.3 EngBurnRate .................................................................................................................................. 37
3.4 SI Turbulent Flame ........................................................................................................................ 38
TUTORIAL 4: Basic Multiple Cylinder SI Engine ............................................................................. 41
4.1 Base Engine ................................................................................................................................... 41
4.2 Building the Intake System ............................................................................................................ 43
4.2.1 Inlet Environment to Intake Manifold .................................................................................. 44
4.2.2 Intake Manifold .................................................................................................................... 48
4.3 Building the Exhaust System ......................................................................................................... 53
4.4 Running the Model ........................................................................................................................ 56
4.4.1 Optimize for Target Back Pressure ....................................................................................... 56
4.4.2 Speed Sweep ......................................................................................................................... 57
TUTORIAL 5: Diesel Combustion ........................................................................................................ 58
5.1 DI-Wiebe ....................................................................................................................................... 58
5.1.1 Standard Non-Predictive Mode ............................................................................................ 59

Table of Contents
5.1.2 All-Default Semi-Predictive Mode ....................................................................................... 59
5.1.3 Profile Combustion ............................................................................................................... 59
5.2 EngBurnRate .................................................................................................................................. 60
5.3 DIJet ............................................................................................................................................... 61
TUTORIAL 6: Multiple Cylinder Turbocharged DI Diesel Engine .................................................. 63
6.1 Base Engine ................................................................................................................................... 63
6.2 Building the Intake System ............................................................................................................ 65
6.2.1 Intercooler ............................................................................................................................. 66
6.2.2 Intake Manifold .................................................................................................................... 73
6.3 Building the Exhaust System ......................................................................................................... 80
6.4 Turbocharger Methodology ........................................................................................................... 83
6.4.1 Run the Base Engine ............................................................................................................. 84
6.4.2 Add the Compressor ............................................................................................................. 85
6.4.3 Add the Turbine .................................................................................................................... 88
6.4.4 Add the Shaft to Connect the Compressor and Turbine ....................................................... 91
TUTORIAL 7: Acoustic Study- Muffler Transmission Loss .............................................................. 93
7.1 Setting up the model ...................................................................................................................... 93
7.2 Building transmission loss control objects..................................................................................... 96
7.3 Modifying the Simulation Run Settings ...................................................................................... 100
TUTORIAL 8: Building a Mean Value Engine Model ...................................................................... 103
8.1 Determining the Mean Value Dependencies................................................................................ 103
8.2 Setting up DOE Parameters ......................................................................................................... 104
8.3 Vary the DOE Parameters in DOE Setup .................................................................................... 110
8.4 Finalize and Run the DOE ........................................................................................................... 113
8.5 Training Neural Networks Using DOE Results ........................................................................... 115
8.6 Simplifying the Flow System ....................................................................................................... 119
8.7 Imposing Heat Exchanger Performance ...................................................................................... 128
8.8 Calibrating Pressure Drops in the Model ..................................................................................... 130
8.9 Calibrating Turbine Steady State Performance ............................................................................ 135
8.10Calibrating Exhaust Manifold Steady State Heat Transfer .......................................................... 138
8.11Calibrating Mean Value Engine Friction ..................................................................................... 141
8.12Adding Neural Networks to the Mean Value Model ................................................................... 143
8.13Calibrating Transient Heat Transfer (Advanced) ......................................................................... 148
8.14Filtering the Neural Network Output (Advanced) ....................................................................... 153
8.15Final Model Setup ........................................................................................................................ 155
8.16Discussion of Results ................................................................................................................... 156
8.17Discussion of CPU Run Times .................................................................................................... 158
8.18Troubleshooting Mean Value Model Performance Issues ........................................................... 158
TUTORIAL 9: Real Time (RT) Simulation ....................................................................................... 160
9.1 Obtain RT license and library files from GTI .............................................................................. 160
9.2 Convert model to GT-SUITE-RT project .................................................................................... 160
9.3 Modify the model to pass results to Simulink.............................................................................. 161
9.4 Verify that the model runs "stand-alone" without errors ............................................................. 165
9.5 Build Simulink model .................................................................................................................. 166
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