KISTLER5847手册_kistler伺服压机中文说明书,奇石乐5847b说明书

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002-679e-12.16

Instruction

Manual

maXYmos NC

Type 5847...

NCFH, Type 2151B...

NCFS, Type 2152B...

NCFN, Type 2153A...

NCFT, Type 2157B...

NCFB, Type 2160A...

Valid for

Firmware Version 1.2.x

Firmware Version 1.3.x

002-679-12.16 Page 3

Contents

1. Important Notes ....................................................................................................... 10

1.1 Symbols Used .................................................................................................. 10

2. Safety Instructions .................................................................................................... 11

2.1 Intended Use ................................................................................................... 11

2.2 General Safety Instructions .............................................................................. 12

2.3 Machine Specific Safety Instructions ................................................................ 13

2.4 Safety Measures .............................................................................................. 16

2.4.1 Measures Initiated................................................................................ 16

2.4.2 Safety Measures Implemented by the Plant Engineering Company 18

3. General Information/Notes....................................................................................... 20

3.1 Scope of Delivery ............................................................................................ 20

3.1.1 Standard Documentation ..................................................................... 20

3.1.2 Order-specific System Configuration .................................................... 21

3.1.3 Specifications on the Name Plate ........................................................ 22

3.2 Transport ......................................................................................................... 23

3.3 Storage ............................................................................................................ 23

3.4 Unpacking ....................................................................................................... 24

3.5 Installation Location ........................................................................................ 24

3.6 Disposal ........................................................................................................... 25

4. System Description ................................................................................................... 26

4.1 Overview ........................................................................................................ 26

5. Mechanical Structure ............................................................................................... 27

5.1 Type 2153A… NCFN and Type 2160A… NCFB .............................................. 27

5.1.1 Mode of Operation Type 2153A… NCFN and Type 2160A… NCFB 27

5.2 Type 2151B… NCFH ...................................................................................... 28

5.2.1 Mode of Operation Type 2151B... NCFH ............................................. 28

5.3 NC Joining ....................................................................................................... 29

5.3.1 Description ......................................................................................... 29

5.3.2 Schematic of Process ............................................................................ 30

6. Engineering .............................................................................................................. 32

6.1 Mechanical ...................................................................................................... 32

6.1.1 General Notes ...................................................................................... 32

6.1.2 ExampleConstruction of NC Joining Module ........................................ 34

6.1.3 Basic Data Type 2151B… NCFH .......................................................... 35

6.1.3.1 Permissible Lateral Forces Type 2151B… NCFH ..................... 35

6.1.3.2 Dimensions Type 2151B… NCFH ......................................... 36

6.1.4 Basic data Type 2152B… NCFS ............................................................ 37

6.1.4.1 Permissible lateral forces Type 2152B… NCFS ....................... 37

6.1.4.2 Dimensions Type 2152B… NCFS .......................................... 38

6.1.5 Basic Data Type 2153A… NCFN .......................................................... 39

6.1.5.1 Permissible Lateral Forces Type 2153A… NCFN .................... 41

6.1.5.2 Dimensions NC Joining Module Type 2153A… NCFN ........... 42

6.1.6 Basic Data Type 2157B… NCFT ........................................................... 44

6.1.6.1 Permissible Lateral Forces Type 2157B… NCFT ..................... 45

6.1.6.2 Dimensions NC Joining Module Type 2157B… NCFT ............ 45

6.1.6.3 Operation in Clean Room ..................................................... 46

6.1.7 Basic Data NC Joining Module Type 2160A… NCFB ............................ 46

6.1.7.1 Permissible Lateral Forces Type 2160A... NCFB ..................... 47

6.1.7.2 Measurements NC Joining Module Type 2160A… NCFB 48

6.1.8 Assembly and Important Informations ................................................. 49

6.1.8.1 Important Information........................................................... 49

6.1.8.2 Safety Information ................................................................ 49

6.1.8.3 NC Joining Module ............................................................... 50

Page 4 002-679-12.16

maXYmos NC, Type 5847...

6.2 Electric ............................................................................................................. 51

6.2.1 General Notes ...................................................................................... 51

6.2.2 Safety Notes ........................................................................................ 51

6.2.3 NC Joining Module Type 2151B... NCFH ............................................. 52

6.2.4 NC Joining Module Type 2152B... NCFS .............................................. 53

6.2.5 NC Joining Module Type 2153A... NCFN ............................................. 54

6.2.6 NC Joining Module Type 2157B… NCFT ............................................. 56

6.2.7 NC Joining Module Type 2160A… NCFB ............................................. 57

6.2.8 Dimensions IndraDrive ......................................................................... 58

6.2.8.1 Dimensions Power Element HCS02.1E-W0012 ...................... 58

6.2.8.2 Dimensions Line Filter NFD03.1-480-007 .............................. 58

6.2.8.3 Dimensions Power Element HCS02.1E-W0028 ...................... 59

6.2.8.4 Dimensions Line Filter NFD03.1-480-007 .............................. 59

6.2.8.5 Dimensions Line Filter HCS02.1E-W0054/70 ........................ 60

6.2.8.6 Dimensions Line Filter NFD03.1-480-016 .............................. 60

6.2.8.7 Dimensions Line Filter with Integrated Choke HNK01 ........... 61

6.2.8.8 Dimensions Power Element HCS03.1E-W0100* .................... 62

6.2.8.9 Dimensions Safety Zones Box HSZ01.1-D08-D04 ................. 63

6.2.8.10 Accessory .............................................................................. 63

6.2.8.11 Overview Application Chain .................................................. 63

6.2.8.12 Order Code ........................................................................... 64

6.2.8.13 Notes about Cabinet Layout .................................................. 65

6.2.9 Measurements maXYmos NC............................................................... 67

6.2.9.1 Measurement and Evaluation Module (MEM) ....................... 67

6.2.9.2 Display Module (DIM) ........................................................... 67

6.2.10 Connection Servo Amplifier/NC Joining Module .................................. 68

6.2.10.1 Power Element ...................................................................... 69

6.2.10.2 Control Panel/Safety Zone Module ....................................... 72

6.2.11 NC Joining Module .............................................................................. 74

6.2.12 Brake/Release Monitoring .................................................................... 75

6.2.13 Connection maXYmos NC ................................................................... 76

6.2.13.1 Interfaces and Signaling Pathways ......................................... 76

6.2.13.2 Overview/Location of the Connections ................................. 77

6.2.13.3 Connections .......................................................................... 78

6.2.13.4 Channel X analog (X11) ....................................................... 80

6.2.13.5 Channel X digital (X15) ........................................................ 85

6.2.13.6 Channel Y Strain Gage (X12) ............................................... 91

6.2.13.7 Channel Y 10 V (X16) ........................................................... 92

6.2.13.8 Channel Y Piezo (X13) .......................................................... 94

6.2.13.9 Digital IOs X10 and X14 ...................................................... 95

6.2.14 Circuit Diagram .................................................................................... 99

6.3 Process/Control/Data Transfer ....................................................................... 108

6.3.1 Operation Mode NC Joining Module ................................................. 109

6.3.1.1 General ............................................................................... 109

6.3.1.2 Jog Mode ............................................................................ 110

6.3.1.3 Sequence Mode .................................................................. 113

6.3.1.4 Drive in Home Position........................................................ 118

6.3.1.5 Drive to Reference Position ................................................. 120

6.3.1.6 Handling Object Wait in Sequence ...................................... 122

6.3.1.7 Pause Sequence (Pause) ...................................................... 123

6.3.1.8 Stop the Sequence through Online-OK/NOK ...................... 124

6.3.2 Measurement and measurement results ............................................. 125

6.3.2.1 Select Measurement Program .............................................. 125

6.3.2.2 Results OK/NOK Query ...................................................... 126

6.3.2.3 Measurement ext. Start/Stop ............................................. 127

002-679-12.16 Page 5

6.3.3 Data Transfer ..................................................................................... 128

6.3.3.1 Read Value from maXYmos NC ........................................... 128

6.3.3.2 Write Values in maXYmos NC ............................................. 129

6.3.4 Individual Functions ........................................................................... 130

6.3.4.1 Switch off Drive Manually ................................................... 130

6.3.4.2 Tare Y and Zero X................................................................ 131

6.3.5 Test and Error Processing ................................................................... 132

6.3.5.1 Conducting Sensor Test ....................................................... 132

6.3.5.2 Brake Test ........................................................................... 133

6.3.5.3 Handling Command/Sequence Error ................................... 134

6.3.5.4 Handling Servo Error ........................................................... 135

6.3.6 Handling of Safety Status ................................................................... 136

6.3.6.1 Handling Status SMES ......................................................... 136

6.3.6.2 Status SMST2 ...................................................................... 137

6.4 Definition of Standard Process ....................................................................... 137

7. Commissioning ...................................................................................................... 138

7.1 General Information ...................................................................................... 138

7.2 Safety/Protection Equipment ......................................................................... 138

7.3 Commissioning Steps ..................................................................................... 139

7.3.1 Preparation ........................................................................................ 139

7.3.2 First Switching On ............................................................................. 140

7.3.3 First Movement ................................................................................. 141

7.3.4 Configuring Joining ............................................................................ 141

8. maXYmos NC ......................................................................................................... 142

8.1 Monitor Structure .......................................................................................... 143

8.1.1 The Display at a Glance ..................................................................... 143

8.2 Menu Structure – the Three Main Levels ....................................................... 144

8.3 Parameter Structure – Parameters their Storage ............................................. 145

8.4 Structure of the Data and Access Path ........................................................... 146

8.5 PROCESS Menus – Info Pages for the Process Status ..................................... 147

8.5.1 Start and Home Page of the PROCESS Menu Levels .......................... 147

8.5.2 Select/Browse PROCESS Info Pages Directly ...................................... 148

8.5.3 Overview of the Tool Buttons ............................................................ 149

8.5.4 PROCESS Info Pages: Traffic Light Display ......................................... 150

8.5.5 PROCESS Info Pages: Statistics/Bar Graph/Trend Display ................... 151

8.5.6 PROCESS Info Pages: Process Values ................................................. 152

8.5.7 PROCESS Info Pages: Historical Curves .............................................. 152

8.5.8 PROCESS Info Pages: Page Selection ................................................. 153

8.5.9 PROCESS Info Pages: Full Screen, Screenshot, EO Editor View ........... 153

8.5.10 PROCESS Info Pages – Warnings and Alarms ..................................... 154

8.5.11 PROCESS Info Pages: Display Process Curves under Curve Graphs 155

8.5.12 PROCESS Info Pages: Split View/Display, Measurement Modules 157

8.5.13 PROCESS-Info – Read/Reset Piece Counter ....................................... 161

8.5.14 Switch PROCESS-MP (Measurement Program) Manually ................... 162

8.5.15 PROCESS Info Pages: Axis Scaling ..................................................... 163

9. SETUP Menu ......................................................................................................... 164

9.1 Submenus/Structure of Parameter Paths ....................................................... 164

9.2 SETUP Menu: Configuring Monitor Parameters ............................................. 165

9.2.1 Open SETUP Menu ............................................................................ 165

9.2.2 Enter Value(s) ..................................................................................... 166

9.3 Global Parameters ......................................................................................... 167

9.3.1 Select GlobLanguage ......................................................................... 167

9.3.2 Configuring Date/Time ...................................................................... 168

9.3.3 Protection Access ............................................................................... 169

9.3.4 Access Rights of the User Groups ....................................................... 172

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