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deform manual V10
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Deform 3D V10 System Documentation
Deform 3D V10 System Documentation
Deform 3D V10 System Documentation
DEFORM-3D Manual
DEFORM-3D Version 10.0(beta3)
User’s Manual
1
st
May 2009
2545 Farmers Drive Suite 200
Columbus, Ohio 43235
Tel: (614) 451-8330
Fax: (614) 451-8325
e-mail: sales@deform.com
Deform 3D V10 System Documentation
Table of Contents
Chapter1: Introduction.................................................................................................8
1.1. DEFORM family of products................................................................................8
1.2 Capabilities............................................................................................................9
1.3. Analyzing manufacturing processes with DEFORM ...........................................12
1.4. Before you begin.................................................................................................12
1.5. Geometry representation .....................................................................................13
1.6. The DEFORM system.........................................................................................14
1.7. Pre-processing ....................................................................................................14
1.8. Creating input data..............................................................................................15
1.9. File system..........................................................................................................16
1.10. Running the simulation .....................................................................................18
1.11. Post-processor...................................................................................................18
1.12. Units.................................................................................................................18
Chapter 2. Pre-Processor...........................................................................................29
2.1. Simulation Controls ............................................................................................29
2.2 Material Data.......................................................................................................56
2.3. Inter Material Data..............................................................................................98
2.4 Object Definition ...............................................................................................108
2.5. Inter Object Definition......................................................................................178
2.6. Database Generation .........................................................................................196
Chapter 3. Running Simulations..............................................................................197
3.1. Simulation Options ...........................................................................................197
3.2. Multiprocessing ................................................................................................198
3.3. Email the Result................................................................................................199
3.4. Starting the simulation .....................................................................................200
3.5. Simulation graphics..........................................................................................200
3.6. Add to Queue (Batch Queue) ............................................................................201
3.7 Process Monitor...............................................................................................204
3.8. Stopping a simulation.......................................................................................205
3.9. Troubleshooting problems................................................................................205
Chapter 4: Post-Processor .......................................................................................213
4.1. Post-Processor Overview .................................................................................213
4.2 Graphical display ..............................................................................................214
4.3. Post-Processing Summary................................................................................223
Chapter 5: Elementary Concepts in Metalforming and Finite Element Analysis ......257
Chapter 6: User Routines ........................................................................................268
6.1. User defined FEM routines ..............................................................................272
6.2. User defined post-processing routines ..............................................................293
Appendix A: Running DEFORM in text mode........................................................299
Appendix B: Inserting DEFORM™ Animations in Powerpoint Presentations.........302
Appendix C: DETAILS OF MOVEMENT CONTROLS IN SPIN.KEY.................303
Appendix D: Data Files ..........................................................................................305
Appendix E: 2D to 3D Conversion Utility...............................................................317
Appendix F: Fracture with Element Deletion and Damage Softening......................318
Deform 3D V10 System Documentation
Appendix G: Rotating Workpiece Simulations........................................................322
Appendix H: Sheet Forming in DEFORM-3D.........................................................329
Appendix I: License Manager .................................................................................336
Appendix J: Preventing leakage of nodes in sectioned simulations..........................344
Appendix K: The Double Concave Corner Constraint.............................................347
Appendix L: Shape Rolling Simulation Overview...................................................350
Appendix M: Checking the forming loads results of a simulation............................352
Appendix O: Document on constructing linear friction simulations.........................354
Appendix P: Setting Up Multiple Processor Simulations.........................................361
Appendix Q: The Elasto-Plastic Model....................................................................363
Appendix R: Coupled Die Stress Analysis ..............................................................368
Appendix T: Setting up 3D machining models.........................................................375
Appendix V: Part is deforming, but strain does not accumulate................................379
Cold Forming ..........................................................................................................382
Hot Forming............................................................................................................386
CHAPTER 1. Introduction to DEFORMTM - 3D Multiple Operations Module .......392
CHAPTER 2. PRE PROCESSOR............................................................................394
2.1. Project Name and Title......................................................................................396
2.2. Unit System ......................................................................................................396
2.3. Process Setting..................................................................................................397
2.4. Setting Up of Heat Furnace Operation:..............................................................403
2.5. Setting Up of Heat Transfer Operation..............................................................412
2.6. Setting Up of Heat Resting Operation. ..............................................................414
2.7. Setting Up Of Deformation Operation...............................................................417
2.8. Setting Up Of Heat Dwelling Operation............................................................420
2.9. Special Functions in MO3.................................................................................420
CHAPTER 3. SIMULATE ......................................................................................425
CHAPTER 4. POST PROCESSOR .........................................................................433
CHAPTER 1: F3 GUI..............................................................................................441
1.1. Introduction to DEFORM-F3............................................................................441
1.2. Display window................................................................................................442
1.3 Setting modification window .............................................................................443
1.4 Project list window ............................................................................................443
1.5 Project record window .......................................................................................446
1.6 Graphical utilities window .................................................................................446
CHAPTER 2: GRAPHICAL UTILITIES.................................................................447
2.1. Introduction ......................................................................................................447
2.2. File ...................................................................................................................447
2.3. Viewport...........................................................................................................449
2.4. Display .............................................................................................................450
2.5. Model ...............................................................................................................452
2.6. View.................................................................................................................453
2.7 Options ..............................................................................................................453
2.8. Help..................................................................................................................464
2.9. Tools.................................................................................................................464
Chapter 3: Pre-Processor..........................................................................................465
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