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首页美国机械工程师手册简易指南(Machinery's Handbook Made Easy)
美国机械工程师手册简易指南(Machinery's Handbook Made Easy)
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更新于2023-03-16
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无论是熟练的专业人员还是初学者,这是一个可节省您时间的的《机械工程师手册》导航工具。您将学习如何从手册的大量数据、标准和文本中快速找到您需要的内容。内容以直观、易于理解的方式组织起来,并交叉引用到第29和第28版《机械工程师手册》。随时随地与您的手册放在一起,帮助您以最高的效率阅读手册。相信对您阅读最新的第30版
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Machiner
y's
Handbook
Made
Easy
Edward
T.
Janecek
Industrial Press
New York, New York
Library of Congress Cataloging-in-Publication Data
Janecek, Edward Machinery’s Handbook Made Easy / Ed Janecek.
p. cm. Includes bibliographical references and index.
ISBN 978-0-8311-3448-8 (soft cover)
1. Machine design–Handbooks, manuals, etc. 2. Mechanical
engineering–Handbooks, manuals, etc.
A complete catalog record of this book is available from the Library of Congress
INDUSTRIAL PRESS INC.
989 Avenue of the Americas
New York, NY10018
Sponsoring Editor: John Carleo
Interior Text and Cover Design: Janet Romano
Developmental Editor: Robert Weinstein
Copyright © 2012 by Industrial Press Inc., New York. Printed in the United States of America.
All rights reserved. This book, or any parts thereof, may not be reproduced,
stored in a retrieval system, or transmitted in any form
without the permission of the publisher.
1 2 3 4 5 6 7 8 9 10
xvii
Preface
As an instructor for 15 years, a tool and die maker for 14, and a student for over 35, I have
been relying on the priceless knowledge captured within the pages of Machinery’s Handbook for
a long time. What I like most about the Handbook is its complete attention to every detail; it truly
is a one-stop-shop for everything related to the processes and procedures related to manufacturing.
But this strength can also be its greatest weakness. As an apprentice, I can remember searching
through the pages of the “Bible” as it was known in the shop, for the correct drill to use for tapping
a hole. I was overwhelmed with enough information to actually produce a drill. I am confident that,
as an individual concerned specifically with machining processes and procedures, I am not alone
in my occasional challenges in navigating Machinery’s Handbook. It is for this reason that I have
created Machinery’s Handbook Made Easy.
I want to emphasize that this is not a book for dummies. In fact, this companion to
Machinery’s Handbook is intended for intelligent, highly skilled professionals, or professionals in
training, who recognize that the real genius in their work is in the details. Furthermore, they have
an appreciation for the role that best practices and procedures play in their pursuit of excellence.
However, the aim of this book is quite simple: to make your life easier.
Whether you are a high school student enrolled in technical courses, a college or technical
school student studying machine tool operation or machine tool theory, a mechanical engineer,
or a professional working in a machine shop, I am confident that this book will save you time,
money, and an occasional headache. The contents are organized in an intuitive, easy-to-follow
manner that is consistent with the existing layout of Machinery’s Handbook. In fact, I envision
Machinery’s Handbook Made Easy being open right alongside your Handbook at all times as a
guide to maximum efficiency.
I don’t believe in testing math skills that could be accomplished with a simple calculator
or quizzing you on unnecessary vocabulary that could be looked up in the Handbook at any time.
Instead, I am confident that you will find the Apply It feature at the end of each section to be a
challenging test of your ability to apply what you have just learned to the real world. Recognizing
another strength of Machinery’s Handbook, I have carefully selected a set of Shop Recommended
diagrams that apply to the given unit and could otherwise be easily overlooked due to the sheer
volume of important content.
If you have ever puzzled over Machinery’s Handbook, as I have, as a treasure chest of wis-
dom without a key, then I present you with the key in the form of this book. What you decide to
do with it is up to you, but I for one have very high expectations.
Edward Janecek
iii
Table of Contents
Cross-Reference Table for MHB 28th and MHB 29th Editions ix
Preface xvii
How to Use This Book xix
Acknowledgements xxxv
Section 1: Mathematics 1
Units Covered in this Section
Unit A Numbers, Fractions, and Decimals 3
Unit C Geometry 6
Unit D Solution of Triangles 10
Units Covered in this Section with: Navigation Assistant
Unit B Algebra and Equations 13
Unit E Matrices 13
Unit F Manufacturing Data Analysis 13
Unit G Engineering Economics 13
Section 2: Mechanics and Strength
of Materials 19
Units Covered in this Section with: Navigation Assistant
Unit A Mechanics 20
Unit B Velocity, Acceleration, Work, and Energy 21
Unit C Strength of Materials 21
Unit D Properties of Bodies 21
Unit E Beams 21
Unit F Columns 21
Unit G Plates, Shells, and Cylinders 21
Unit H Shafts 22
Unit I Springs 22
Unit J Disc Springs 22
Unit K Fluid Mechanics 22
iv
Table of Contents
Section 3: Properties, Treatment, and Testing
of Materials 23
Units Covered in this Section
Unit C Standard Steels 26
Unit D Tool Steels 28
Unit E Hardening, Tempering, and Annealing 31
Unit F Nonferrous Alloys 33
Unit G Plastics 35
Units Covered in this Section with: Navigation Assistant
Unit A Elements, Heat, Mass, and Weight 46
Unit B Properties of Wood, Ceramics, Plastics, Metals 46
Section 4: Dimensioning, Gaging, and Measuring 47
Units Covered in this Section
Unit A Drafting Practices 49
Unit B Allowances and Tolerances for Fits 66
Unit C Measuring Instruments and Inspection Methods 69
Unit D Surface Texture 76
Section 5: Tooling and Toolmaking 87
Units Covered in this Section
Unit A Cutting Tools 90
Unit B Cemented Carbides 92
Unit E Reamers 95
Unit F Twist Drills and Counterbores 95
Unit G Taps 105
Unit K Files and Burs 110
Unit L Tool Wear and Sharpening 111
Units Covered in this Section with: Navigation Assistant
Unit C Forming Tools 117
Unit D Milling Cutters 117
Unit H Standard Tapers 118
Unit I Arbors, Chucks, and Spindles 118
Unit J Broaches and Broaching 118
Section 6: Machining Operations 121
Units Covered in this Section
Unit A Cutting Speeds and Feeds 123
Unit B Speed and Feed Tables 123
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