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KR360机器人操作指南.pdf
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KUKA KR360型机器人详细指南,购买机器人时厂家附赠,比官网的资料详细
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Robots
KR 360-3; KR 500-3
With F and C Variants
Operating Instructions
KUKA Roboter GmbH
Issued: 22.07.2013
Version: BA KR 360-3 KR 500-3 V7 en (PDF)

KR 360-3; KR 500-3
2 / 233 Issued: 22.07.2013 Version: BA KR 360-3 KR 500-3 V7 en (PDF)
© Copyright 2013
KUKA Roboter GmbH
Zugspitzstraße 140
D-86165 Augsburg
Germany
This documentation or excerpts therefrom may not be reproduced or disclosed to third parties without
the express permission of KUKA Roboter GmbH.
Other functions not described in this documentation may be operable in the controller. The user has
no claims to these functions, however, in the case of a replacement or service work.
We have checked the content of this documentation for conformity with the hardware and software
described. Nevertheless, discrepancies cannot be precluded, for which reason we are not able to
guarantee total conformity. The information in this documentation is checked on a regular basis, how-
ever, and necessary corrections will be incorporated in the subsequent edition.
Subject to technical alterations without an effect on the function.
Translation of the original documentation
KIM-PS5-DOC
Publication: Pub BA KR 360-3 KR 500-3 (PDF) en
Book structure: BA KR 360-3 KR 500-3 V6.1
Version: BA KR 360-3 KR 500-3 V7 en (PDF)

3 / 233Issued: 22.07.2013 Version: BA KR 360-3 KR 500-3 V7 en (PDF)
Contents
1 Introduction .................................................................................................. 9
1.1 Industrial robot documentation ................................................................................... 9
1.2 Representation of warnings and notes ...................................................................... 9
1.3 Terms used ................................................................................................................ 10
2 Purpose ........................................................................................................ 11
2.1 Target group .............................................................................................................. 11
2.2 Intended use .............................................................................................................. 11
3 Product description ..................................................................................... 13
3.1 Overview of the robot system .................................................................................... 13
3.2 Description of the robot .............................................................................................. 13
4 Technical data .............................................................................................. 17
4.1 Basic data ..................................................................................................................17
4.2 Axis data .................................................................................................................... 20
4.3 Payloads ....................................................................................................................27
4.4 Foundation data ......................................................................................................... 37
4.5 Plates and labels ........................................................................................................ 40
4.6 Stopping distances and times .................................................................................... 42
4.6.1 General information .............................................................................................. 42
4.6.2 Terms used ........................................................................................................... 42
4.6.3 Stopping distances and times, KR 360-3; KR 360-3 F ......................................... 43
4.6.3.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3 .............. 43
4.6.3.2 Stopping distances and stopping times for STOP 1, axis 1 ............................. 44
4.6.3.3 Stopping distances and stopping times for STOP 1, axis 2 ............................. 46
4.6.3.4 Stopping distances and stopping times for STOP 1, axis 3 ............................. 48
4.6.4 Stopping distances and times, KR 360 L240-3, KR 360 L240-3 F ....................... 48
4.6.4.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3 .............. 48
4.6.4.2 Stopping distances and stopping times for STOP 1, axis 1 ............................. 49
4.6.4.3 Stopping distances and stopping times for STOP 1, axis 2 ............................. 51
4.6.4.4 Stopping distances and stopping times for STOP 1, axis 3 ............................. 53
4.6.5 Stopping distances and times, KR 360 L280-3, KR 360 L280-3 F ....................... 53
4.6.5.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3 .............. 53
4.6.5.2 Stopping distances and stopping times for STOP 1, axis 1 ............................. 54
4.6.5.3 Stopping distances and stopping times for STOP 1, axis 2 ............................. 56
4.6.5.4 Stopping distances and stopping times for STOP 1, axis 3 ............................. 58
4.6.6 Stopping distances and times, KR 500-3, KR 500-3 F, KR 500-3 C .................... 58
4.6.6.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3 .............. 58
4.6.6.2 Stopping distances and stopping times for STOP 1, axis 1 ............................. 59
4.6.6.3 Stopping distances and stopping times for STOP 1, axis 2 ............................. 61
4.6.6.4 Stopping distances and stopping times for STOP 1, axis 3 ............................. 63
4.6.7 Stopping distances and times, KR 500 L340-3, KR 500 L340-3 F ....................... 63
4.6.7.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3 .............. 63
4.6.7.2 Stopping distances and stopping times for STOP 1, axis 1 ............................. 64
4.6.7.3 Stopping distances and stopping times for STOP 1, axis 2 ............................. 66
4.6.7.4 Stopping distances and stopping times for STOP 1, axis 3 ............................. 68
4.6.8 Stopping distances and times, KR 500 L420-3, KR 500 L420-3 F, KR 500 L420-3 C 68
Contents

4 / 233 Issued: 22.07.2013 Version: BA KR 360-3 KR 500-3 V7 en (PDF)
KR 360-3; KR 500-3
4.6.8.1 Stopping distances and stopping times for STOP 0, axis 1 to axis 3 .............. 68
4.6.8.2 Stopping distances and stopping times for STOP 1, axis 1 ............................ 69
4.6.8.3 Stopping distances and stopping times for STOP 1, axis 2 ............................ 71
4.6.8.4 Stopping distances and stopping times for STOP 1, axis 3 ............................ 73
5 Safety ............................................................................................................ 75
5.1 General ...................................................................................................................... 75
5.1.1 Liability .................................................................................................................75
5.1.2 Intended use of the industrial robot ...................................................................... 76
5.1.3 EC declaration of conformity and declaration of incorporation ............................. 76
5.1.4 Terms used .......................................................................................................... 77
5.2 Personnel .................................................................................................................. 78
5.3 Workspace, safety zone and danger zone ................................................................ 79
5.4 Overview of protective equipment ............................................................................. 80
5.4.1 Mechanical end stops ........................................................................................... 80
5.4.2 Mechanical axis range limitation (optional) ........................................................... 80
5.4.3 Axis range monitoring (optional) ........................................................................... 81
5.4.4 Options for moving the manipulator without drive energy .................................... 81
5.4.5 Labeling on the industrial robot ............................................................................ 82
5.5 Safety measures ........................................................................................................ 82
5.5.1 General safety measures ..................................................................................... 82
5.5.2 Transportation ...................................................................................................... 83
5.5.3 Start-up and recommissioning .............................................................................. 84
5.5.4 Manual mode ........................................................................................................ 85
5.5.5 Automatic mode ................................................................................................... 85
5.5.6 Maintenance and repair ........................................................................................ 86
5.5.7 Decommissioning, storage and disposal .............................................................. 87
5.6 Applied norms and regulations .................................................................................. 87
6 Planning ........................................................................................................ 89
6.1 Mounting base 175 mm ............................................................................................. 89
6.2 Mounting base 200 mm ............................................................................................. 91
6.3 Machine frame mounting ........................................................................................... 93
6.4 Connecting cables and interfaces ............................................................................. 94
7 Transportation ............................................................................................. 97
7.1 Transporting the robot ............................................................................................... 97
8 Start-up and recommissioning ................................................................... 101
8.1 Installing the mounting base 175 mm ........................................................................ 101
8.2 Installing the mounting base 200 mm ........................................................................ 103
8.3 Installing the machine frame mounting assembly ...................................................... 105
8.4 Installing a floor-mounted robot ................................................................................. 105
8.5 Installing a ceiling-mounted robot .............................................................................. 107
9 Electrical installations ................................................................................. 111
9.1 Description of the electrical installations .................................................................... 111
9.2 Description of the connecting cables ......................................................................... 120
10 Maintenance ................................................................................................. 125

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Contents
10.1 Maintenance table ...................................................................................................... 125
10.2 Regreasing the seal (O-ring) on A4 ........................................................................... 129
10.3 Regreasing the seal (O-ring) on A5 ........................................................................... 130
10.4 Changing the gear oil in A1 ........................................................................................ 131
10.4.1 Draining the gear oil on A1 ................................................................................... 131
10.4.2 Filling the gear oil on A1 ....................................................................................... 132
10.5 Changing the gear oil on A2 ...................................................................................... 132
10.5.1 Draining the gear oil on A2 ................................................................................... 133
10.5.2 Filling with gear oil on A2 ...................................................................................... 133
10.6 Changing the gear oil on A3 ...................................................................................... 134
10.6.1 Draining the gear oil on A3 ................................................................................... 134
10.6.2 Filling with gear oil on A3 ...................................................................................... 135
10.7 Changing the gear oil on A4 ...................................................................................... 136
10.7.1 Draining the gear oil on A4 ................................................................................... 136
10.7.2 Filling the gear oil on A4 ....................................................................................... 137
10.8 Changing the gear oil on A5 and A6 .......................................................................... 137
10.8.1 Draining the gear oil on A5 and A6 ....................................................................... 137
10.8.2 Filling with gear oil on A5 and A6 ......................................................................... 138
10.9 Checking the counterbalancing system ..................................................................... 139
10.10 Greasing the cable set ............................................................................................... 139
10.11 Cleaning the robot ...................................................................................................... 140
11 Adjustment ................................................................................................... 143
11.1 Counterbalancing system .......................................................................................... 143
11.1.1 Depressurizing the counterbalancing system on a floor-mounted robot ............... 143
11.1.2 Depressurizing the counterbalancing system on a ceiling-mounted robot ........... 144
11.1.3 Filling and adjusting the counterbalancing system on a floor-mounted robot ....... 145
11.1.4 Filling and adjusting the counterbalancing system on a ceiling-mounted robot (fastened to
floor) ............................................................................................................................... 149
11.1.5 Filling and adjusting the counterbalancing system on a ceiling-mounted robot (fastened to
ceiling) ............................................................................................................................... 152
11.2 Measuring and adjusting the toothed belt tension for the in-line wrist, A5, A6 .......... 155
12 Repair ........................................................................................................... 159
12.1 Exchanging motor A1 ................................................................................................. 159
12.1.1 Removing motor A1 .............................................................................................. 159
12.1.2 Installing motor A1 ................................................................................................ 160
12.2 Exchanging motor A2 ................................................................................................. 161
12.2.1 Removing motor A2 .............................................................................................. 161
12.2.2 Installing motor A2 ................................................................................................ 162
12.3 Exchanging motor A3 ................................................................................................. 164
12.3.1 Removing motor A3 .............................................................................................. 164
12.3.2 Installing motor A3 ................................................................................................ 165
12.4 Exchanging motors and drive shafts A4 to A6 ........................................................... 166
12.4.1 Removing motors and drive shafts A4 to A6 ........................................................ 167
12.4.2 Installing motors and drive shafts A4 to A6 .......................................................... 168
12.5 Exchanging the counterbalancing system on floor-mounted robots .......................... 170
12.5.1 Removing the counterbalancing system on a floor-mounted robot ...................... 170
12.5.2 Installing the counterbalancing system on a floor-mounted robot ........................ 173
12.6 Exchanging the counterbalancing system on a ceiling-mounted robot ...................... 176
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