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TIDUC43 – August 2016 Industrial Battery Management Module for 20S applications Reference Design 1
Copyright © 2016, Texas Instruments Incorporated
TI Designs
Industrial Battery Management Module for 20S
applications Reference Design
Design Overview
High serial cell count battery (>15s) systems are
becoming more and more common for industrial
applications. These applications are cost sensitive
and require a simple solution that includes
monitoring, protection, and control or even SOC
(State Of Charge) information rather than only basic
independent hardware protection. This design offers
a platform for the complete pack side solution.
Design Resources
TIDA-01093 Design Folder
Bq76930 Product Folder
MSP430G2955 Product Folder
LM25018 Product Folder
ISO1541 Product Folder
ISO1050 Product Folder
Block Diagram
Design Features
Supports 16-Series to 20-Series cell
application.
All independent hardware protecting function
inherited from bq76930.
Charger insertion detectable.
Load Removal detectable.
Isolated differentiated CAN PHY for
communication with host system.
Supports up to 128k Baud Rate UART
communication with external host.
External Cell Balancing available.
Programmable and independent hardware
protection for OV, UV, OCD, SCD
protection.
Featured Applications
Power and Garden Tool
LEVs: EBike, Scooters, Pedelec and Pedal-
Assist Bicycles
ESS and UPS
Board Image

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TIDUC43 - August 2016 Industrial Battery Management Module for 20S applications Reference Design 2
Copyright © 2016, Texas Instruments Incorporated
1 Key System Specifications
Table 1: Key System Specifications
PARAMETER
SPEDIFICATION
Details
Cell Series Number
16s to 20s
Max Stack Voltage
144V
Consumption
Current
Shutdown
0.6uA typical
Normal(MCU in LPM3,
bq76930 ADC On, bq76930
CC Off)
60uA typical
Normal(MCU On, bq76930
ADC On, bq76930 CC On)
4.5mA typical
Communication with host
17.5mA typical
Balancing Current
40mA typical
Additional FETs
Shutdown Delay
caused by the OR
circuits in block
diagram
Discharge
48.6uS typical
Charge
372.4uS typical
Support Baud Rate
38.4kBit/S ~ 128kBit/S
Minimum Gap
Between PACK- and
BAT- for Charger
Detection
2V
Load Detect removal
Delay
~408.1s
Stack Voltage =
80v

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TIDUC43 - August 2016 Industrial Battery Management Module for 20S applications Reference Design 3
Copyright © 2016, Texas Instruments Incorporated
2 System Description
This design incorporates two bq76930 devices and one MCU MSP430G2955 to monitor 16 to 20
cells connected in series, with the typical overall battery stack voltage ranges from 50v(2.5v for
each cell) to 84v(4.2v for each cell). The MCU communicates with each bq76930 with
multiplexed I2C buses alternately. An I2C isolator ISO1541 is used for the MCU to access the
upper bq76930. The MCU can also act as a slave device to respond the access from external host
with isolated differentiated CAN PHY, facilitated with ISO1050 and its internal UART module. A
FLYBUCK DCDC controller is used to provide 2 isolated power rails to ISO1050. The FETs control
signals from each bq76930 are synthesized with the OR circuits in Figure 1 to control charge and
discharge FETs respectively. All independent hardware controlled protect functions are inherited
from bq76930.
2.1 Bq76930
The bq76930 device supports 6-series to 10-series cell battery pack, a variety of battery
chemistries including Lithium ion, Lithium Iron Phosphate and more may be managed by this
device. Via I2C, a host controller can use the bq769x0 to implement many battery pack
management functions, such as monitoring (cell voltages, pack current, pack temperatures),
protection (controlling charge/discharge FETs), and balancing. Integrated A/D converters
enable a purely digital readout of critical system parameters, with calibration handled in TI’s
manufacturing process.
2.2 MSP430G2955
The MSP430G2955 series is an ultra-low-power mixed signal microcontrollers with built-in 16-bit
timers, up to 32 I/O touch-sense-enabled pins, a versatile analog comparator, and built-in
communication capability using the universal serial communication interface. For detail
configurations, please refer to table 2
Table 2: MSP430G2955 Configurations
Device
BSL
EEM
Flash
(KB)
RAM
(B)
Timer_A
Timer_B
COMP_A+
Channels
ADC10
Channels
USCI_A0
USCI_B0
Clock
I/O
Package
Type
MSP430G2955IDA38
1
1
56
4096
2xTA3
1xTB3
8
12
1
HF, LF,
DCO, VLO
32
38-TSSOP
2.3 ISO1541
ISO1451 device is a lower power, bidirectional isolators that are compatible with I2C interfaces,
the device has its logic input and output buffers separated by TI’s Capacitive Isolation
technology using a silicon dioxide barrier. When used with isolated power supplies, this device
blocks high voltages, isolates grounds, and prevents noise currents from entering the local
ground and interfering with or damaging sensitive circuitry. The ISO1541 has a bidirectional
data and a unidirectional clock channel which is suitable for a single master system.
2.4 ISO1050
The ISO1050 is a galvanically isolated CAN transceiver that meets the specification of the
ISO11898-2 standard. The device has the input and output logical buffers separated by silicon
oxide insulation barrier that provides galvanic isolation of up to 2500VRMS for ISO1050DUB.
Used in conjunction with isolated power supplies, the device prevents noise current on a data

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TIDUC43 - August 2016 Industrial Battery Management Module for 20S applications Reference Design 4
Copyright © 2016, Texas Instruments Incorporated
bus or other circuits from entering the local ground and interfering with or damaging sensitive
circuitry.
As a CAN transceiver, the device provides differential transmit capability to the bus and
differential receiver capability to a CAN controller at signaling up to 1 megabit per second. The
device is designed for operation especially in harsh environments, and it features cross-wire,
overvoltage and loss of ground protection from -27V to 40V and over temperature shutdown,
as well as -12V to 12V common mode range.
2.5 LM25018
The LM25018 device is a 48V, 325mA synchronous step down voltage regulator with integrated
high side and low side MOSFETs. The constant on-time(COT) control scheme employed in
LM25018 device requires no loop compensation, provide excellent transient response, and
enable very high step down ratios. The on-time varies inversely with the input voltage resulting
in nearly constant frequency over the input voltage range. A high-voltage startup regulator
provides bias power for internal operation of the IC and for integrated gate drivers.
3 Block Diagram
Figure 1: TIDA-01093 Block Diagram
3.1 Highlighted Products
3.1.1 Bq76930

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TIDUC43 - August 2016 Industrial Battery Management Module for 20S applications Reference Design 5
Copyright © 2016, Texas Instruments Incorporated
The following figure shows the function block diagram of bq76930
Figure 2: Bq76930 Function Block Diagram
Features:
AFE Monitoring Features
– Pure digital interface
– Internal ADC measures cell voltage, die temperature, and external thermistor
– A separate, internal ADC measures pack current (coulomb counter)
– Directly supports up to three thermistors (103AT)
• Hardware Protection Features
– Overcurrent in discharge (OCD)
– Short circuit in discharge (SCD)
– Overvoltage (OV)
– Undervoltage (UV)
– Secondary protector fault detection
• Additional Features
– Integrated cell balancing FETs
– Charge, discharge low-side NCH FET drivers
– Alert interrupt to host microcontroller
– 2.5-V or 3.3-V output voltage regulator
– No EEPROM programming necessary
– High supply voltage abs max (up to 108 V)
– Simple I2C™ compatible interface (CRC option)
– Random cell connection tolerant
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