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SINUMERIK 840D SL NC变量与接口信号参数详解
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"SINUMERIK 840D SL NC变量和接口信号 参数手册V4.8 SP3" 是一份详细阐述SINUMERIK 840D SL 数控系统中NC变量和接口信号的参考指南。该手册包含了关于系统安全、NC变量的解释以及接口信号等多个方面的内容。
在安全方面,手册提供了基本的安全说明,包括一般安全注意事项、应用示例的质保规定以及工业安全标准,以确保操作人员在使用SINUMERIK 840D SL时能够遵循正确的操作规程,避免潜在的风险。
引言部分简要介绍了NC变量和接口信号的概念,为读者理解后续章节提供了基础。NC变量是控制系统中的重要组成部分,它们用于存储和传递机床、通道、轴等不同组件的状态和设置信息。接口信号则涉及到系统与其他设备之间的通信,对于实现自动化生产和精确控制至关重要。
详细章节中,NC变量被详细分类并解析,如轴专用的基本设置、运行方式组数据、通道专用数据等。每个类别下都有具体的子类,如轴的M和SE(机床数据和设定数据),通道的AUXFU(有效辅助功能)、CP(通用耦合)等。这些变量涵盖了从系统状态到加工参数的各种信息,有助于用户了解和调整系统的各个功能。
此外,手册还详细列出了数据块、变量类型、数据类型以及数据表的结构,这些信息对于编程和调试NC程序非常有用。例如,数据类型包括实数、整数、布尔值等,理解这些类型有助于正确地定义和处理变量。
接口信号部分则详细描述了系统如何通过不同的信号与其他设备进行交互,如事件类型(ETP)、有效零点偏移(FA、FE)等,这些信号控制着机床的启动、停止、报警以及其他关键操作。
这份参数手册是SINUMERIK 840D SL 用户不可或缺的参考资料,它详细地讲解了系统的内部工作机制,为操作者和工程师提供了深入理解和有效利用系统功能的工具。通过学习和应用手册中的知识,用户可以更高效、安全地操作和维护SINUMERIK 840D SL 数控系统。
5.6.102 DB31, ... DBX63.0(复位已执行).....................................................................................1548
5.6.103 DB31, ... DBX63.1(PLC 控制轴)....................................................................................1548
5.6.104 DB31, ... DBX63.2(轴停止生效).....................................................................................1548
5.6.105 DB31, ... DBX63.3(进给轴/主轴禁止生效)................................................................... ..1549
5.6.106 DB31, ... DBX64.0 - 2(手轮生效)...................................................................................1549
5.6.107 DB31, ... DBX64.4 - 5(运行请求“+”/“-”)..........................................................................1550
5.6.108 DB31, ... DBX64.6 - 7(运行指令“+”/“-”)..........................................................................1551
5.6.109 DB31, ... DBX65.0 - 6(生效的机床功能)...................................................................... ..1551
5.6.110 DB31, ... DBX66.0(MCS 耦合:碰撞保护生效)........................................................... ..1552
5.6.111 DB31, ... DBX67.0(手轮旋转方向取反生效)...................................................................1552
5.6.112 DB31, ... DBB68(跨通道取轴/主轴状态)...................................................................... ..1553
5.6.113 DB31, ... DBX69.0 - 2(生效的位置控制器参数组)..........................................................1553
5.6.114 DB31, ... DBX70.0(REPOS 偏移)..................................................................................1554
5.6.115 DB31, ... DBX70.1(REPOS 偏移生效)...........................................................................1555
5.6.116 DB31, ... DBX70.2(REPOS 延时应答)...........................................................................1555
5.6.117 DB31, ... DBX71.4(位置已恢复,测量系统 1)................................................................1556
5.6.118 DB31, ... DBX71.5(位置已恢复,测量系统 2)................................................................1556
5.6.119 DB31, … DBX72.0(REPOS 延时)............................................................................... ..1557
5.6.120 DB31, ... DBX74.4(模数回转轴:运行范围限制有效).................................................. ..1557
5.6.121 DB31, ... DBX75.0 - 2(手动运行至固定点生效)........................................................... ..1558
5.6.122 DB31, ... DBX75.3 - 5(已手动运行至固定点).................................................................1558
5.6.123 DB31, ... DBX75.6(手动运行至位置生效).................................................................... ..1559
5.6.124 DB31, ... DBX75.7(到达手动位置).................................................................................1559
5.6.125 DB31, ... DBX76.0(润滑脉冲)...................................................................................... ..1559
5.6.126 DB31, ... DBX76.4(轨迹轴)............................................................................................1560
5.6.127 DB31, ... DBX76.5(定位轴)............................................................................................1560
5.6.128 DB31, ... DBX76.6 (分度轴就位)...................................................................................... ..1560
5.6.129 DB31, ... DBX77.0(碰撞监测:减速)........................................................................... ..1561
5.6.130 DB31, ... DBD78(进给率,定位轴).............................................................................. ..1561
5.6.131 DB31, ... DBX82.0 - 2(设定齿轮档)............................................................................. ..1562
5.6.132 DB31, ... DBX82.3(切换齿轮档).....................................................................................1562
5.6.133 DB31, ... DBX83.0(超出转速极限值)........................................................................... ..1563
5.6.134 DB31, ... DBX83.1(设定转速已限制)........................................................................... ..1563
5.6.135 DB31, ... DBX83.2(设定转速已提升)........................................................................... ..1565
5.6.136 DB31, ... DBX83.3(几何尺寸监控).................................................................................1565
5.6.137 DB31, ... DBX83.5(主轴位于设定区域内).................................................................... ..1566
5.6.138 DB31, ... DBX83.6(转速监控)...................................................................................... ..1566
5.6.139 DB31, ... DBX83.7(实际旋转方向:顺时针)...................................................................1566
5.6.140 DB31, ... DBX84.1(砂轮圆周速度生效)..........................................................................1567
5.6.141 DB31, ... DBX84.3(刚性攻丝生效).................................................................................1567
5.6.142 DB31, ... DBX84.4(生效的主轴运行方式:同步模式).................................................. ..1568
5.6.143 DB31, ... DBX84.5(生效的主轴运行方式:定位模式).................................................. ..1568
5.6.144 DB31, ... DBX84.6(生效的主轴运行方式:往复模式).................................................. ..1568
5.6.145 DB31, ... DBX84.7(生效的主轴运行方式:控制模式).................................................. ..1569
5.6.146 DB31, ... DBX85.0(带动态限制的刀具)..........................................................................1569
5.6.147 DB31, ... DBX85.5(主轴到达位置).................................................................................1569
5.6.148 DB31, ... DBW86(用于主轴的 M 功能)........................................................................ ..1570
5.6.149 DB31, ... DBD88(用于主轴的 S 功能)............................................................................1571
5.6.150 DB31, ... DBX92.1(斜坡函数发生器禁用生效)...............................................................1571
5.6.151 DB31, ... DBX92.4(驱动自控运动生效)..........................................................................1571
5.6.152 DB31, ... DBX93.0 - 4(电机数据组/驱动数据组:显示)..................................................1572
5.6.153 DB31, ... DBX93.5(驱动就绪)...................................................................................... ..1572
目录
NC 变量和接口信号
参数手册, 08/2018, 6FC5397-3CP40-6RA2 19
5.6.154 DB31, ... DBX93.6(转速控制器积分器禁止)...................................................................1573
5.6.155 DB31, ... DBX93.7(脉冲已使能).....................................................................................1573
5.6.156 DB31, ... DBX94.0(电机温度预报警)........................................................................... ..1574
5.6.157 DB31, ... DBX94.1(散热器温度预警)........................................................................... ..1574
5.6.158 DB31, ... DBX94.2(加速过程结束).................................................................................1575
5.6.159 DB31, ... DBX94.3 (|Md| < Mdx).........................................................................................1576
5.6.160 DB31, ... DBX94.4(|nact| < nmin)................................................................................ ..1576
5.6.161 DB31, ... DBX94.5 (|nist| < nx)...........................................................................................1577
5.6.162 DB31, ... DBX94.6(nact = nset).....................................................................................1577
5.6.163 DB31, ... DBX94.7(变量报告功能).................................................................................1577
5.6.164 DB31, ... DBX95.1(ESR:直流母线欠压)......................................................................1578
5.6.165 DB31, ... DBX95.2(ESR:响应已触发或再生运行生效).............................................. ..1578
5.6.166 DB31, ... DBX95.3(低于再生运行最小转速)...................................................................1579
5.6.167 DB31, ... DBX95.7(出现 C 级报警)................................................................................1579
5.6.168 DB31, ... DBX96.2(主从耦合:精细转速差)...................................................................1579
5.6.169 DB31, ... DBX96.3(主从耦合:粗略转速差)...................................................................1580
5.6.170 DB31, ... DBX96.4(主从耦合:补偿控制器生效)......................................................... ..1580
5.6.171 DB31, ... DBX96.5(设定值切换:驱动控制生效)......................................................... ..1580
5.6.172 DB31, ... DBX96.7(主从耦合:耦合生效).................................................................... ..1581
5.6.173 DB31, ... DBX97.0(MCS 耦合:从动轴)........................................................................1581
5.6.174 DB31, ... DBX97.1(MCS 耦合:耦合生效).................................................................. ..1581
5.6.175 DB31, ... DBX97.2(MCS 耦合:镜像生效).................................................................. ..1582
5.6.176 DB31, ... DBX97.3(MCS 耦合:偏移改变).................................................................. ..1582
5.6.177 DB31, ... DBX98.0 (精同步)................................................................................................1583
5.6.178 DB31, ... DBX98.1 (粗同步)................................................................................................1583
5.6.179 DB31, ... DBX98.2(实际值耦合).....................................................................................1584
5.6.180 DB31, ... DBX98.4(叠加运动)...................................................................................... ..1584
5.6.181 DB31, ... DBX98.5(达到速度报警阈值)..........................................................................1585
5.6.182 DB31, ... DBX98.6(达到加速度报警阈值).................................................................... ..1585
5.6.183 DB31, ... DBX99.0(主主轴有效).....................................................................................1585
5.6.184 DB31, ... DBX99.1(副主轴生效).....................................................................................1586
5.6.185 DB31, ... DBX99.3(轴已加速)...................................................................................... ..1586
5.6.186 DB31, ... DBX100.2(从外部触发往复运动换向生效)......................................................1587
5.6.187 DB31, ... DBX100.3(往复运动无法启动)........................................................................1587
5.6.188 DB31, ... DBX100.4(往复运动出错)...............................................................................1587
5.6.189 DB31, ... DBX100.5(正进行光磨)...................................................................................1587
5.6.190 DB31, ... DBX100.6(正进行往复运动)......................................................................... ..1588
5.6.191 DB31, ... DBX100.7(往复生效).................................................................................... ..1588
5.6.192 DB31, ... DBX102.5(位置测量系统 1 已激活).............................................................. ..1588
5.6.193 DB31, ... DBX102.6(位置测量系统 2 已激活).............................................................. ..1589
5.6.194 DB31, ... DBX104.0 - 107.6(生效的进给轴)...................................................................1589
5.6.195 DB31, ... DBX128.0(抑制程序测试)...............................................................................1589
5.6.196 DB31, ... DBX128.1(激活程序测试)...............................................................................1590
5.6.197 DB31, ... DBX130.0 - 4(电机数据组/驱动数据组:格式)................................................1590
5.6.198 DB31, ... DBX132.0(传感器系统存在)......................................................................... ..1591
5.6.199 DB31, ... DBX132.1(传感器 S1 存在(夹紧状态)).......................................................1591
5.6.200 DB31, ... DBX132.4(传感器 S4 存在(活塞末端)).......................................................1592
5.6.201 DB31, ... DBX132.5(传感器 S5 存在(电机轴角度位置))............................................1592
5.6.202 DB31, ... DBX133.2(生成状态值,转速限制 p5043 生效)........................................... ..1592
5.6.203 DB31, ... DBW134(夹紧系统的状态(传感器 S1)).................................................... ..1593
5.6.204 DB31, ... DBW136(夹紧系统的模拟测量值)...................................................................1593
5.6.205 DB31, ... DBX138.4(传感器 S4:活塞末端)................................................................ ..1594
目录
NC 变量和接口信号
20 参数手册, 08/2018, 6FC5397-3CP40-6RA2
5.6.206 DB31, ... DBX138.5(传感器 S5:电机轴角度位置)........................................................1594
5.7 DB71:刀具管理,装载/卸载位置......................................................................................1594
5.7.1 DB71 DBX0.0 - 1.7(接口 1 - 16 的生效状态).................................................................1594
5.7.2 DB71 DBX2.0 - 3.7(接口 1 - 16 的“auto”应答)...............................................................1595
5.7.3 DB71 DBX(n+0).0(指令:装刀)................................................................................... ..1595
5.7.4 DB71 DBX(n+0).1(指令:卸刀)................................................................................... ..1595
5.7.5 DB71 DBX(n+0).2(指令:换位)................................................................................... ..1596
5.7.6 DB71 DBX(n+0).3(指令:定位至装载位置)................................................................. ..1596
5.7.7 DB71 DBX(n+0).4(指令:任务来自 NC 程序)................................................................1597
5.7.8 DB71 DBX(n+0).5(指令:定位 Multitool).......................................................................1597
5.7.9 DB71 DBX(n+1).0(负“auto”应答)...................................................................................1597
5.7.10 DB71 DBX(n+1).7(指令:扩展区域中的数据)................................................................1598
5.7.11 DB71 DBB(n+2)(分配的通道)...................................................................................... ..1598
5.7.12 DB71 DBB(n+3)(刀具管理号)...................................................................................... ..1599
5.7.13 DB71 DBW(n+16)(装载/卸载位置标识(固定值 9999))............................................ ..1599
5.7.14 DB71 DBW(n+18)(装载/卸载位置的刀位号)................................................................ ..1599
5.7.15 DB71 DBW(n+20)(刀库号(源)用于卸载/换位/定位)...................................................1600
5.7.16 DB71 DBW(n+22)(刀位号(源)用于卸刀/换位/定位)...................................................1600
5.7.17 DB71 DBW(n+24)(刀库号(目标)用于装刀/换位/定位...................................................1600
5.7.18 DB71 DBW(n+26)(刀位号(目标)用于装刀/换位/定位...................................................1601
5.7.19 DB71 DBX(n+28).0(无刀库运动的装刀/卸刀).............................................................. ..1601
5.8 DB72:刀具管理,主轴切换............................................................................................ ..1602
5.8.1 DB72 DBX0.0-1.7(接口 1-16 的生效状态).....................................................................1602
5.8.2 DB72 DBX2.0-3.7(接口 1-16 的“auto”应答)...................................................................1602
5.8.3 DB72 DBX(n+0).0(指令代码:换刀任务).......................................................................1603
5.8.4 DB72 DBX(n+0).1(指令代码:通过 M06 执行换刀).......................................................1603
5.8.5 DB72 DBX(n+0).2(指令代码:准备换刀).......................................................................1603
5.8.6 DB72 DBX(n+0).3(指令代码:T0).................................................................................1604
5.8.7 DB72 DBX(n+0).4(指令代码:旧刀具处于周转位置).....................................................1604
5.8.8 DB72 DBX(n+0).5(指令代码:装载手动刀具)................................................................1605
5.8.9 DB72 DBX(n+0).6(指令代码:卸载手动刀具)................................................................1605
5.8.10 DB72 DBX(n+0).7(指令代码:刀具保留在主轴上)...................................................... ..1605
5.8.11 DB72 DBX(n+1).0(负“auto”应答)...................................................................................1606
5.8.12 DB72 DBX(n+1).7(指令:扩展区域中的数据)................................................................1606
5.8.13 DB72 DBB(n+2)(分配的通道)...................................................................................... ..1606
5.8.14 DB72 DBB(n+3)(刀具管理号)...................................................................................... ..1607
5.8.15 DB72 DBD(n+4)(自由定义参数 0 (DInt))..................................................................... ..1607
5.8.16 DB72 DBD(n+8)(自由定义参数 1 (DInt))..................................................................... ..1607
5.8.17 DB72 DBD(n+12)(自由定义参数 2 (DInt))................................................................... ..1608
5.8.18 DB72 DBW(n+16)(周转位置刀库号(固定值 9998))...................................................1608
5.8.19 DB72 DBW(n+18)(周转位置刀库中的刀位(主轴)).....................................................1608
5.8.20 DB72 DBW(n+20)(刀库号(源)用于待装载的新刀具)............................................... ..1609
5.8.21 DB72 DBW(n+22)(刀位号(源)用于新刀具)................................................................1609
5.8.22 DB72 DBW(n+24)(刀库号(目标)用于待卸载的旧刀具)..............................................1609
5.8.23 DB72 DBW(n+26)(刀位号(目标)用于旧刀具)............................................................1610
5.8.24 DB72 DBW(n+28)(新刀具:刀位类型)........................................................................ ..1610
5.8.25 DB72 DBW(n+30)(新刀具:尺寸,左侧).......................................................................1611
5.8.26 DB72 DBW(n+32)(新刀具:尺寸,右侧).......................................................................1611
5.8.27 DB72 DBW(n+34)(新刀具:尺寸,上面).......................................................................1611
5.8.28 DB72 DBW(n+36)(新刀具:尺寸,下面).......................................................................1612
5.8.29 DB72 DBW(n+38)(新刀具的刀具状态)........................................................................ ..1612
目录
NC 变量和接口信号
参数手册, 08/2018, 6FC5397-3CP40-6RA2 21
5.8.30 DB72 DBW(n+40)(新刀具:NC 的内部 T 号)................................................................1613
5.8.31 DB72 DBW(n+42)(旧刀具的周转位置刀位)................................................................. ..1613
5.8.32 DB72 DBW(n+44)(新刀具的原始刀库)........................................................................ ..1613
5.8.33 DB72 DBW(n+46)(新刀具的原始位置)........................................................................ ..1614
5.9 DB73:刀具管理,转塔切换............................................................................................ ..1614
5.9.1 DB73 DBX0.0 - 1.7(接口 1 - 16 的生效状态).................................................................1614
5.9.2 DB73 DBX2.0 - 3.7(接口 1 - 16 的“auto”应答)...............................................................1614
5.9.3 DB73 DBX(n+0).0(指令代码:换刀任务).......................................................................1615
5.9.4 DB73 DBX(n+0).1(指令:执行换刀)..............................................................................1615
5.9.5 DB73 DBX(n+0).3 (T0))......................................................................................................1616
5.9.6 DB73 DBX(n+1).0(负“auto”应答)...................................................................................1616
5.9.7 DB73 DBX(n+1).7 指令:扩展区域中的数据)................................................................ ..1616
5.9.8 DB73 DBB(n+2)(分配的通道)...................................................................................... ..1617
5.9.9 DB73 DBB(n+3)(刀具管理号)...................................................................................... ..1617
5.9.10 DB73 DBD(n+4)(自由定义参数 0 (DInt))..................................................................... ..1617
5.9.11 DB73 DBD(n+8)(自由定义参数 1 (DInt))..................................................................... ..1618
5.9.12 DB73 DBD(n+12)(自由定义参数 2 (DInt))................................................................... ..1618
5.9.13 DB73 DBW(n+20)(新刀具的刀库号)..............................................................................1618
5.9.14 DB73 DBW(n+22)(待装载的新刀具的刀位号)................................................................1619
5.9.15 DB73 DBW(n+24)(刀位号(目标)用于待卸载的旧刀具)..............................................1619
5.9.16 DB73 DBW(n+26)(待卸载的旧刀具的刀位号)................................................................1619
5.9.17 DB73 DBW(n+28)(新刀具:刀位类型)........................................................................ ..1620
5.9.18 DB73 DBW(n+30)(新刀具:尺寸,左侧).......................................................................1620
5.9.19 DB73 DBW(n+32)(新刀具:尺寸,右侧).......................................................................1620
5.9.20 DB73 DBW(n+34)(新刀具:尺寸,上面).......................................................................1621
5.9.21 DB73 DBW(n+36)(新刀具:尺寸,下面).......................................................................1621
5.9.22 DB73 DBW(n+38)(新刀具的刀具状态)........................................................................ ..1621
5.9.23 DB73 DBW(n+40)(新刀具:NC 的内部 T 号)................................................................1622
5.9.24 DB73 DBW(n+42)(转塔刀库中新刀具的原始位置)...................................................... ..1622
5.10 DB1071:刀具管理,装载/卸载刀库(Multitool)........................................................... ..1623
5.10.1 DB1071 DBW(n+0)(距离编码).......................................................................................1623
5.10.2 DB1071 DBW(n+2)(Multitool 位置数量)...................................................................... ..1623
5.10.3 DB1071 DBD(n+4)(Multitool 位置距离)....................................................................... ..1624
5.10.4 DB1071 DBW(n+8)(Multitool 编号)................................................................................1624
5.10.5 DB1071 DBW(n+10)(Multitool 位置编号).................................................................... ..1624
5.10.6 DB1071 DBW(n+12)(刀套)............................................................................................1625
5.11 DB1072:刀具管理,主轴(Multitool).............................................................................1625
5.11.1 DB1072 DBW(n+0)(距离编码).......................................................................................1625
5.11.2 DB1072 DBW(n+2)(Multitool 位置数量)...................................................................... ..1625
5.11.3 DB1072 DBW(n+4)(Multitool 位置距离)...................................................................... ..1626
5.11.4 DB1072 DBW(n+8)(Multitool 编号(新刀具))..............................................................1626
5.11.5 DB1072 DBW(n+10)(Multitool 位置编号(新刀具)).................................................. ..1626
5.11.6 DB1072 DBW(n+12)(Multitool 编号(旧刀具))............................................................1627
5.11.7 DB1072 DBW(n+14)(Multitool 位置编号(旧刀具)).................................................. ..1627
5.11.8 DB1072 DBW(n+16)(新刀具:刀位类型).................................................................... ..1628
5.11.9 DB1072 DBW(n+18)(新刀具:尺寸,左侧)...................................................................1628
5.11.10 DB1072 DBW(n+20)(新刀具:尺寸,右侧)...................................................................1628
5.11.11 DB1072 DBW(n+22)(新刀具:尺寸,上面)...................................................................1629
5.11.12 DB1072 DBW(n+24)(新刀具:尺寸,下面)...................................................................1629
5.11.13 DB1072 DBW(n+26)(新刀具的刀具状态).................................................................... ..1629
5.11.14 DB1072 DBW(n+28)(新刀具:NC 的内部 T 号)............................................................1630
目录
NC 变量和接口信号
22 参数手册, 08/2018, 6FC5397-3CP40-6RA2
5.11.15 DB1072 DBW(n+30)(刀套)............................................................................................1631
5.11.16 DB1072 DBW(n+32)(新刀具的原始刀库).................................................................... ..1631
5.11.17 DB1072 DBW(n+34)(新刀具的原始位置).................................................................... ..1631
5.12 DB1073:刀具管理,刀塔(Multitool).............................................................................1632
5.12.1 DB1073 DBW(n+0)(距离编码).......................................................................................1632
5.12.2 DB1073 DBW(n+2)(Multitool 位置数量)...................................................................... ..1632
5.12.3 DB1073 DBW(n+4)(Multitool 位置距离)...................................................................... ..1633
5.12.4 DB1073 DBW(n+8)(Multitool 编号(新刀具))..............................................................1633
5.12.5 DB1073 DBW(n+10)(Multitool 位置编号(新刀具)).................................................. ..1633
5.12.6 DB1073 DBW(n+12)(Multitool 编号(旧刀具))............................................................1634
5.12.7 DB1073 DBW(n+14)(Multitool 位置编号(旧刀具)).................................................. ..1634
5.12.8 DB1073 DBW(n+16)(新刀具:刀位类型).................................................................... ..1634
5.12.9 DB1073 DBW(n+18)(新刀具:尺寸,左侧)...................................................................1635
5.12.10 DB1073 DBW(n+20)(新刀具:尺寸,右侧)...................................................................1635
5.12.11 DB1073 DBW(n+22)(新刀具:尺寸,上面)...................................................................1635
5.12.12 DB1073 DBW(n+24)(新刀具:尺寸,下面)...................................................................1636
5.12.13 DB1073 DBW(n+26)(新刀具的刀具状态).................................................................... ..1636
5.12.14 DB1073 DBW(n+28)(新刀具:NC 的内部 T 号)............................................................1637
5.12.15 DB1073 DBW(n+30)(刀套)............................................................................................1637
5.12.16 DB1073 DBW(n+32)(新刀具的原始刀库).................................................................... ..1637
5.12.17 DB1073 DBW(n+34)(新刀具的原始位置).................................................................... ..1638
A 附录 A.....................................................................................................................................................1639
A.1 缩略符列表....................................................................................................................... ..1639
A.2 文档一览.............................................................................................................................1645
目录
NC 变量和接口信号
参数手册, 08/2018, 6FC5397-3CP40-6RA2 23
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