64
978-1-5090-4613-3/16/$31.00 ©2016 IEEE
Enhancement-mode Al
2
O
3
/InAlGaN/GaN MOS-HEMTs with a Record Drain Current Density of 1.7
A/mm and a Threshold Voltage of +1.5 V
Kai Zhang, Jianjun Zhou, Cen Kong, Yuechan Kong, and Tangsheng Chen
Science and Technology on Monolithic Integrated Circuits and Modules Laboratory,
Nanjing Electronic Devices Institute
NO. 524 Zhongshan East Road, Nanjing
haigui.34@163.com
Abstract
The paper reports high performance enhancement-mode
MOS-HEMT based on quaternary InAlGaN barrier. A self-
aligned gate technology is used for gate recessing, dielectric
deposition and gate electrode formation processes, where
improved digital recessing process as well as O
2
plasma-
assisted Al
2
O
3
gate dielectric is developed. Fabricated E-mode
MOS-HEMT delivers a record output current density of
1.7A/mm with a threshold voltage (V
TH
) of 1.5 V, and a small
on-resistance (R
on
) of 2.0 Ω·mm. Excellent V
TH
hysteresis and
greatly improved gate leakage characteristics are also
demonstrated.
1. Introduction
With their large bandgap, large breakdown field and high
electron velocity, group-III nitrides have been widely
explored as promising candidates for high-voltage power
switching. So far, based on AlGaN/GaN heterostructure,
various approaches such as gate recessing, p-type gate and
fluorine plasma treatment have been developed to convert the
inherent D-mode operation into the E-mode one. Gate recess
scheme achieves the normally-off operation by thinning the
barrier layer. With a proper depth control, “as-grown” channel
properties can be maintained, thus allowing a comparable on-
resistance with its normally-on counterpart. Nevertheless, the
degraded channel mobility is commonly observed, due to the
dry-etching damage. The gate recess technique has been much
improved by upgrading etching schemes with enhanced
controllability, such as O
2
-BCl
3
[1] or O
2
-HCl digital etching
[2].
Recently, InAlGaN or AlInN-based HEMTs have drawn
intensive attention for high-speed applications because of
higher two-dimentional electron gas (2DEG) density in the
channel induced by much stronger spontaneous polarization.
Similarly, the superior property can facilitate reducing the on-
resistance and thus power consumption, which is quite
desirable for power switching devices. To date, only a few
results about InAlN/GaN based E-mode devices have been
demonstrated [3]-[4].
In the work, we for the first time demonstrate the E-mode
quaternary barrier InAlGaN/GaN MOS-HEMTs combined
with an O
2
plasma-assisted Al
2
O
3
gate dielectric. A self-
aligned process was developed to avoid the damage to gate
dielectric in the process. High current driving capacity and
low on-resistance with a threshold voltage (V
TH
) of 1.5V were
shown.
2. Device and Process Description
The InAlGaN/GaN epilayer structure was grown on 3-in
SiC substrate by metal–organic chemical vapor deposition. It
consists of a 7-nm InAlGaN barrier, 1-nm AlN spacer, and a
1.2-μm-thick undoped GaN buffer layer. Hall measurements
yield a sheet concentration of 1.82×10
13
cm
-2
and a high
mobility of 1627 cm
2
/Vs, respectively, resulting in a sheet
resistance of 210 Ω/ □ . Device fabrication started with
source/drain ohmic contacts formed by Ti/Al/Ni/Au
metallization annealed at 840 ℃ for 30 s in N
2
ambient. Then,
the wafer was passivated with 60-nm Si
3
N
4
by plasma
enhanced chemical vapor deposition (PECVD) followed by
Ar
+
implantation isolation. After lithography definition of
footprint, Si
3
N
4
dielectric was selectively etched, and then the
exposed InAlGaN barrier was partially removed to shift the
threshold voltage. The gate recess process features 3-cylces
O
2
/BCl
3
plasma-based digital etching in combination with 1-
cycle O
2
plasma/HCl-based digital etching. Most of the
barrier removal was conducted by the BCl
3
-based digital
etching due to higher etching rate, while the last wet etching
cycle was utilized to reduce dry etching-induced damage.
Subsequently, a 12-nm Al
2
O
3
gate
dielectric was grown by
plasma-enhanced atomic-layer-deposition (PE-ALD) using
trimethylaluminum (TMA) and high-density O
2
plasma as
precursors at room temperature. The device process was
completed with Ni/Au/Ni metal deposition and liftoff. In our
work, the above self-aligned gate process was developed (see
fig. 2.1), as we found that O
2
plasma-assisted Al
2
O
3
gate
dielectric was easily removed by the photoresist developer.
The devices investigated have a physical gate length (L
G
) of
1.0 μm, a gate-source distance of 1.5 μm, and a gate–drain
distance of 2.0 μm.
Fig. 2.1 Self-aligned fabrication process for E-mode
MOS-HEMTs
3. Results and Discussion
Al
2
O
3
has been considered to be one of the most
promising gate dielectrics for reducing the gate leakage
Ni/Au/Ni evaporation
and liftoff