S120驱动器调试指南：Startdrive详解与步骤

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S120驱动器调试手册是一份详尽的指南，针对西门子SINAMICS S120系列PLC驱动器的调试和配置提供了全面的步骤和功能介绍。该手册涵盖了使用Startdrive工具在TIA Portal（西门子自动化软件平台）中进行PLC项目的特定配置和设置，旨在帮助用户高效地管理和优化驱动器性能。 1. **操作界面**：手册首先介绍了操作界面，包括其布局和基本功能，以便用户熟悉和导航驱动器的控制面板。 2. **硬件目录**：涵盖了驱动器的物理组成部分，如电机模块、电源、电源支架等，以及它们在系统中的连接方式。 3. **设备试图**：这部分详细解释了如何识别和查看设备配置，确保驱动器与系统中的其他元件正确连接。 4. **参数编辑器**：阐述了如何使用编辑器来设置驱动器参数，包括指令源、设定值源和控制方式，以适应特定的电机和应用需求。 5. **功能视图和参数视图**：这两种视图用于显示驱动器的实时状态和可配置的参数，便于用户监控和调整。 6. **识别设备配置**：指南包括了如何通过各种配置选项识别和处理不同类型的电机和传感器。 7. **曲线图和信号表**：利用这些工具，用户可以分析驱动器性能数据，诊断潜在问题，并优化控制策略。 8. **在线和诊断**：手册强调了在线诊断功能的重要性，指导用户在出现问题时进行故障排除和维护。 9. **BICO互连**：介绍了西门子的BICO（Basic Interface Control Object）通信协议，用于驱动器与其他设备或上位控制系统之间的通信。 10. **调试过程**：详细记录了整个调试流程，包括添加驱动设备、电源，以及建立Drive-CliQ连接等步骤。 11. **添加和管理组件**：涵盖添加电机模块、电源、电源支架，以及调整驱动对象类型和测量系统的详细步骤。 12. **扩展功能**：提到了如何通过自由功能块和工艺控制器来扩展驱动器的参数设置，增强其灵活性和功能性。 13. **创建在线连接**：用户可以学习如何通过TIA Portal将驱动器与目标设备同步，进行实时测试和远程控制。 14. **版权和安全警告**：最后，手册附有版权信息和安全警示，提醒用户遵循相关规定以确保人身安全和设备完好。 S120驱动器调试手册是西门子PLC自动化领域的重要参考资料，对于维护、优化和提升S120系列驱动器的性能具有重要意义。通过深入理解和应用手册中的内容，用户能够有效地管理驱动器，提高生产效率和系统稳定性。

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Table of contents

14 Getting Started, 12/2018, 6SL3097-5AG30-0BP0

5.1 Call Startdrive.....................................................................................................................63

5.2 Commissioning workflow ....................................................................................................64

5.3 Check lists to commission SINAMICS S .............................................................................66

5.4 Creating a project offline in Startdrive .................................................................................68

5.4.1 Creating a new project........................................................................................................68

5.4.1.1 Creating a new project (in the Portal view) ..........................................................................68

5.4.1.2 Creating a new project (in the Project view) ........................................................................69

5.4.2 Inserting the drive unit offline ..............................................................................................71

5.4.3 Inserting an infeed unit .......................................................................................................72

5.4.3.1 Inserting and specifying an infeed unit ................................................................................72

5.4.3.2 Making detailed settings .....................................................................................................75

5.4.4 Inserting a Motor Module or Power Module .........................................................................77

5.4.4.1 Inserting and specifying a Motor Module .............................................................................78

5.4.4.2 Inserting and specifying a Power Module ............................................................................80

5.4.4.3 Making detailed settings .....................................................................................................82

5.4.4.4 Connecting several modules in parallel ...............................................................................84

5.4.4.5 Changing the drive object type ...........................................................................................85

5.4.5 Inserting a motor ................................................................................................................87

5.4.5.1 Overview ............................................................................................................................87

5.4.5.2 Inserting and specifying motors from the motor list..............................................................88

5.4.5.3 Inserting and specifying motors that are missing from the motor list ....................................89

5.4.5.4 Making detailed settings .....................................................................................................90

5.4.6 Inserting measuring systems ..............................................................................................92

5.4.6.1 Overview ............................................................................................................................92

5.4.6.2 Inserting an encoder ...........................................................................................................93

5.4.6.3 Specifying the encoder evaluation ......................................................................................95

5.4.6.4 Making detailed settings .....................................................................................................96

5.4.7 Inserting additional system components .............................................................................97

5.4.7.1 Adding a CBE20 Communication Board .............................................................................98

5.4.7.2 Adding a Terminal Module ..................................................................................................98

5.4.7.3 Adding a Terminal Board ....................................................................................................99

5.4.7.4 Adding the VSM10 Voltage Sensing Module .......................................................................99

5.5 Establishing an online connection to the drive unit ............................................................ 101

5.5.1 Overview .......................................................................................................................... 101

5.5.2 Using an online connection via the Ethernet interface ....................................................... 102

5.6 Alternative: Loading the configuration of the drive into the project ..................................... 105

5.6.1 Uploading a device as a new station ................................................................................. 105

5.6.2 Revising the configuration ................................................................................................ 106

5.7 Alternatively: Creating a project with a device configuration derived from the hardware ..... 108

5.7.1 Deriving the hardware device configuration....................................................................... 108

5.7.2 Transferring the determined device configuration to Startdrive .......................................... 111

5.7.3 Revising the configuration ................................................................................................ 113

6 Performing basic parameterization ............................................................................................115

6.1 Control Unit ...................................................................................................................... 115

6.1.1 Web server....................................................................................................................... 115

6.1.1.1 Activating and configuring the web server ......................................................................... 115

6.1.1.2 Supported browsers ......................................................................................................... 117

6.1.1.3 Setting or changing web server user accounts .................................................................. 118

Table of contents

Getting Started, 12/2018, 6SL3097-5AG30-0BP0

6.1.2 Configuring inputs/outputs of the Control Unit ...................................................................121

6.1.2.1 Isolated digital inputs ........................................................................................................121

6.1.2.2 Bidirectional digital inputs/outputs .....................................................................................122

6.1.2.3 Measuring sockets ...........................................................................................................123

6.2 Infeed unit ........................................................................................................................126

6.2.1 Available infeed units ........................................................................................................126

6.2.2 Function modules .............................................................................................................126

6.2.3 Line data / operating mode ...............................................................................................127

6.2.4 Enable logic......................................................................................................................129

6.2.5 Line contactor control .......................................................................................................129

6.3 Drive axes ........................................................................................................................131

6.3.1 SERVO drives ..................................................................................................................131

6.3.1.1 Basic parameterization of the drive axes ...........................................................................131

6.3.1.2 Function modules .............................................................................................................132

6.3.1.3 Control mode....................................................................................................................133

6.3.1.4 Limits ...............................................................................................................................134

6.3.1.5 Drive settings ...................................................................................................................135

6.3.1.6 Sampling times/pulse frequency .......................................................................................136

6.3.1.7 Actual value processing ....................................................................................................137

6.3.1.8 Rotor position synchronization ..........................................................................................141

6.3.1.9 Mechanical system ...........................................................................................................144

6.3.1.10 Enable logic......................................................................................................................147

6.3.2 VECTOR drives ................................................................................................................148

6.3.2.1 Basic parameterization of the drive axes ...........................................................................148

6.3.2.2 Function modules .............................................................................................................148

6.3.2.3 Control mode....................................................................................................................150

6.3.2.4 Limits ...............................................................................................................................151

6.3.2.5 Optimization runs .............................................................................................................152

6.3.2.6 Actual value processing ....................................................................................................154

6.3.2.7 Mechanical system ...........................................................................................................158

6.3.2.8 Enable logic......................................................................................................................161

7 Loading the project to the target device ..................................................................................... 163

8 Commissioning a drive ........................................................................................................... 165

8.1 Using the control panel .....................................................................................................165

8.2 Traversing the drive with speed specification ....................................................................168

A Appendix ............................................................................................................................. 169

A.1 List of abbreviations..........................................................................................................169

A.2 Documentation overview ..................................................................................................179

A.3 Shortcut menus and icons in Startdrive .............................................................................180

A.3.1 Function calls project view ................................................................................................180

A.3.1.1 Project navigation .............................................................................................................180

A.3.2 BICO interconnections ......................................................................................................181

A.3.3 Special elements in the screen forms................................................................................181

Index ................................................................................................................................... 183

Getting Started, 12/2018, 6SL3097-5AG30-0BP0

Fundamental safety instructions

1.1

General safety instructions

WARNING

Electric shock and danger to life due to other energy sources

Touching live components can result in death or severe injury.

• Only work on electrical devices when you are qualified for this job.

• Always observe the country-specific safety rules.

Generally, the following six steps apply when establishing safety:

1. Prepare for disconnection. Notify all those who will be affected by the procedure.

2. Isolate the drive system from the power supply and take measures to prevent it being

switched back on again.

3. Wait until the discharge time specified on the warning labels has elapsed.

4. Check that there is no voltage between any of the power connections, and between any

of the power connections and the protective conductor connection.

5. Check whether the existing auxiliary supply circuits are de-energized.

6. Ensure that the motors cannot move.

7. Identify all other dangerous energy sources, e.g. compressed air, hydraulic systems, or

water. Switch the energy sources to a safe state.

8. Check that the correct drive system is completely locked.

After you have completed the work, restore the operational readiness in the inverse

sequence.

WARNING

Risk of electric shock and fire from supply networks with an excessively high impedance

Excessively low short-circuit currents can lead to the protective devices not tripping or

tripping too late, and thus causing electric shock or a fire.

• In the case of a conductor-conductor or conductor-ground short-circuit, ensure that the

short-circuit current at the point where the inverter is connected to the line supply at

least meets the minimum requirements for the response of the protective device used.

• You must use an additional residual-current device (RCD) if a conductor-ground short

circuit does not reach the short-circuit current required for the protective device to

respond. The required short-circuit current can be too low, especially for TT supply

systems.

Fundamental safety instructions

1.1 General safety instructions

18 Getting Started, 12/2018, 6SL3097-5AG30-0BP0

WARNING

Risk of electric shock and fire from supply networks with an excessively low impedance

Excessively high short-circuit currents can lead to the protective devices not being able to

interrupt these short-circuit currents and being destroyed, and thus causing electric shock

or a fire.

• Ensure that the prospective short-circuit current at the line terminal of the inverter does

not exceed the breaking capacity (SCCR or Icc) of the protective device used.

WARNING

Electric shock if there is no ground connection

For missing or incorrectly implemented protective conductor connection for devices with

protection class I, high voltages can be present at open, exposed parts, which when

touched, can result in death or severe injury.

• Ground the device in compliance with the applicable regulations.

WARNING

Electric shock due to connection to an unsuitable power supply

When equipment is connected to an unsuitable power supply, exposed components may

carry a hazardous voltage that might result in serious injury or death.

• Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-

(Protective Extra Low Voltage) output voltages for all connections and terminals of the

electronics modules.

WARNING

Electric shock due to equipment damage

Improper handling may cause damage to equipment. For damaged devices, hazardous

voltages can be present at the enclosure or at exposed components; if touched, this can

result in death or severe injury.

• Ensure compliance with the limit values specified in the technical data during transport,

storage and operation.

• Do not use any damaged devices.

WARNING

Electric shock due to unconnected cable shield

Hazardous touch voltages can occur through capacitive cross-coupling due to unconnected

cable shields.

• As a minimum, connect cable shields and the conductors of power cables that are not

used (e.g. brake cores) at one end at the grounded housing potential.

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