AIAG CQI-17:2021 V2 - 电子组装焊接系统评估指南

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"AIAG CQI-17：2021（V2) 特殊工艺：电子组装制造-焊接系统评估 -完整英文版（108页）" AIAG CQI-17（第二版，2021年发布）是一个专门针对电子组装制造中焊接工艺的质量标准，由AIAG（美国汽车工业行动集团）的焊接工作组制定。这个标准旨在补充客户和产品标准，确保电子装配制造中的焊接系统能够持续改进，强化过程控制，预防缺陷的发生，并减少供应链内的变化和浪费。 CQI-17特殊工艺：电子装配制造 - 焊接系统评估关注的是机械/电气设计或电子模块和组件的焊接过程。其核心目标是确保这些系统能够一贯地满足客户及适用行业/法规要求，同时通过实施此评估指南系统提升客户满意度。这涵盖了对电子装配制造焊接系统进行定期审核和评估，以实现工艺优化和缺陷管理。本文件提供的工艺要求适用于整个汽车供应链中涉及客户指定部件生产、组装和焊接的场所。无论是在OEM（原始设备制造商）、一级供应商还是二级供应商层面，所有相关制造企业都应遵循CQI-17标准，以保证产品质量和一致性。 AIAG是一个国际知名的组织，由OEMs（原始设备制造商）和供应商组成，致力于解决全球汽车供应链面临的问题。该组织通过协作降低成本和复杂性，提升产品质量，推动企业责任，并优化供应链中的市场响应速度。AIAG由董事会、执行董事、借调的公司高管、关联董事、全职员工以及项目团队志愿者组成，他们共同规划、指导和协调各项活动。 AIAG主要通过发布标准、举办教育会议和提供培训来推进其目标。会员公司贡献时间与资源，共同参与标准制定和项目实施，以提升整个行业的绩效。CQI-17作为AIAG众多项目之一，对于电子组装制造领域的企业来说，既是质量保证的重要工具，也是提升竞争力的关键指南。

AIA~

Question

Quest

Number

Are assembly,

manuf

solderi

and testing process

1.4

ntrol Plans

and

reflecti

current processing?

Are all assembly, manufacturing,

sol

der

, testing

lated and

refere

ed specifications,

standards current a

available?

5 For example: IPC, SAE, AI

ASTM, General Motors, Honda,

Ford FEMR (Fo

Electronic

Manufacturing Requ

ement),

Toyota and Stellantis.

Is there a w

tten process

Procedure

Work Instructions to

1.6

comply wi

1.5 for all active

processes?

CQl-17

Special Process: Electronic Assembly

Manuf

acturing -

Soldering System Assessment

ion 2 Issued Aug

ust

2021

Requirements and Guidance

a. The organi

tion sha

incorpo

te the use

a documented

Control Plan procedure a

ensure the

ntrol Plans a

updated

reflect current con

ols.

b. The Control Plans shall be written for each part

part family or

they may be process-specific and written

for

each process. In

case, they shall address all process steps from part receipt to part

shipment

d identify all equipment u

d and all k

sol

der

process

parame

fined by

e o

anization.

c. A cross-functional team, i

a production operator, shall

be used in the develo

ent of Control Plans, which shall be

consistent with a

iated documentation such as work

instructions, shop travelers, a

FMEA's.

d. All special characteristics,

defined by the organization and its

customers, shall be identified, defined, and addressed in t

Control Plans.

Sam

ple sizes and frequencies for evaluation of process and

product characteristics shall also be addressed consistent with the

minimum requiremen

listed in the Process

bles and/

Cont

Plan.

a. The organization sha

have a procedure and process to ens

the timely review, distribution and

plementation

all customer

and industry engineering standards/specifications and changes

based on customer-requ

ule.

The organization shall have a

related assembly, manufacturi

soldering and customer

ferenced standards and specifications

avail

le for use, like but not limit

SAE, AI

, ASTM, ISO,

, JIS, General Motors, Ford, and Stellantis.

c. The procedure shall include a 2-

distribution limit for

cascading newly received

d reviewed doc

ents.

a. The assembly, manufacturing,

der

organization shall have

written process procedure or

work

instructions for all active

processes and identify all steps

e process including relevant

ope

ting parameters which are included on the Process

Parameter Tables, Process Tables, or Control Plan, or equivalent

doc

ument. Examples can be seen along Process Pa

meters

Guideline Tabl

. Such pa

meters shall not only be defined, they

shall have operating tolerances

defined by the organization in

order

maintain process contro

ive

idence

these written process procedur

work

instructions shall exist (i.e., job

rds, computer-based recipes).

- 15 -

CQl-17

Special Process.· Electronic Assembly Manufacturing -

Soldering System Assessment

AIAG~

Version 2 Issued August 20

Question

Requirements and Guidance

Number

a. P

ess

capabili

studies sha

be completed

initial va

dation,

after relocation of any p

cess equipment and after a major r

uild

any equipment.

b. The organi

tion and/

customer shall define what constitutes a

Has a valid process capabili

major r

ebu

study been performed initially and c. Initial process capability studies shall be conducted for all solder

after process equipment h

been and electron

assembly manuf

ng processes.

Sha

ll be done

relocated,

had a major rebuild?

per manufacturing line in accor

nce with customer requirements.

d. In the absence

customer r

uirements, the organization shall

ablish .acceptable ranges

r process capability study.

An action plan shall exist to address capabili

studies that

ide customer requ

ements

tablished ranges.

a. The organization sha

have a system to collect, analyze, defect

preventi

efforts, and react

uct

process data over time

Does the assembly,

PO)

manufacturing,

ring and

b. The

ana

lysis of produc

and processes over time shall

yie

1.8 t

ting organizati

collect and

objective

idence for defect prevention efforts.

analyze data over time, and react

is data?

Ana

sis

shall inclu

ongoing trend

histo

cal data of product

or proc

ess

parameters. The analysis shall

termine which key

process outputs (KPO)

include.

How

the qualified personnel (i.e.,

a. The key process outputs (KPO) inclu

des

thermal profiles, SPC,

supervi

rs, engineers)

dur

ing the

set-up

shee

ts,

I, ICT, X-Ray,

EOL

and maintenance log

review

process data for

etc.

assembly, manufacturing,

The r

KPO shall include detection and reaction to out of

soldering and testing, justify the

control

nditions

alarms.

tion to meet the organization

KPO goals (i.e., FTT, FPY, OEE c. The process

reviewing the

ng process data KPO shall

PPM)?

be documented or compu

rized.

Are internal assessments being

1.10

completed on an annu

basis, at a. The organi

tion shall condu

internal assessments on an

a minimum, in compliance with annual

bas

is,

a minimum.

this document?

a. The

sys

tem shall include a documented process for rework,

h up, etc. Authorization shall come

om a cognizant individual,

team

experts,

customer requirement.

The above r

ewo

rk, touch up procedures shall be per Process

Table O Rework

(i.

IPC-7711, or equi

len

Solder touch

Is there a system in place to

up/rework offline at a designated station.

c. Rework, touch up activity shall require a detail rework

1 autho

rework, touch up and is

it documented?

instructio

issued

cognizant individual

stated in section

a., and 1.11

, and shall be reviewed and approved by the

customer.

d. Recor

shall clearly indicate when and

how

product has

been r

ewo

rked, touch up (

per

1 b.). Note:

for

recurrent touch up

due

identified design, mate

al or process related i

ues shall

have· reco

AIAG~

Question

Number

Does the Quality Department

have objective

idence for

1.12

reviewing, addressing, and

documenti

customer a

internal concerns?

Is there a continuous

improvement pl

applicable to a

1.13

tical process defined in/or the

Process Tables

this documen

Who authorize, manage and

1.14 disposition the flow

material in

quaran

ne status?

Are the

procedures(SOP) or

1.15

work instructions available to the

plant personnel?

Is training pr

ided to the

employees (i.e., managements,

1.16

engineers, technicians, operators)

in the areas

assembly,

manufacturing, soldering, testing?

Is there a responsibility matrix

1.17

ensure that a

key management

and supervisory fun

ions a

performed by qualified personnel?

CQl-17

Special Process: Electronic Assembly Manufacturing -

Soldering System Assessment

ion 2 Issued August 2021

Requirements and Guidance

e. Rewo

uch up product shall meet inspection standar

and

fied

a secondary process such

in-circuit test,

I, X- R

EOL

per

There should be traceability

all the rework,

h up

act

iviti

back to the technician,

station.

a. Yes or

to the objecti

evidenc

shall consist

proble

m-so

lving team or individu

, records, reports. Customer

concerns

warranties, rejects, etc.

a. The plan sha

be designed to bring contin

us improvement

trends in quality a

productivity. Also, the plan shall define the

individu

eam responsible for the implementati

the

ous

improvement plan.

b. Identified improvement actions sha

be prioritized and shall

include a timeline (estimated completi

dates, responsible party).

c. The plan shall show effective continuous improvement

upward trends, improvement in yields/PPM

arranti

claims).

a. The

orga

nization shall provide the i

idual responsible for the

authori

zat

ion, managing, a

disposition. A process flow cha

for

the ha

ling

material in quarantine status shall be

doc

umented

and available for review.

a. The

shall be procedures or work ins

t.ru

ctions available and

accessible to the personnel covering the processes.

b. These procedures

work instructio

shall include methods

addressing potential emergencies (such as power failure),

uipment start-up, equipment shut-down, produ

inspection and

general operati

procedures.

a. The or

gan

ion shall pr

ide employee traini

for all

ope

tio

b. All emp loyees associated with the assembly, manufa

and

ng 1process, including backup and temporary employees,

shall be train

d proficien

c. Doc

umen

ted objective evidence shall be available

r revi

showing all employees are trained

ncluding backup and temporary

employees).

shall include an assessment

the effectivene

the training.

d. The training qualification requi

ments for each

the areas

assembly, manufacturing and soldering (ongoi

, follow-up) shall

be addressed.

a. The or

gan

ization shall main

in a

sponsibili

matrix

entifyi

all key management and supervisory functions and the qualifi

per

nnel who may perform such fu

tions.

b. The

trix sha

identify both primary and secondary (backup)

personnel for the key functions (

defined by the organi

tion).

c. The matrix sha

be available for review

all tim

to all

per

nnel.

- 17 -

AIAG~

CQl-17

Special Process: Electronic Assembly Manufacturing -

Soldering System Assessment

Version 2 Issued Aug

ust

2021

Section 2 -

oor and Mater

l Handling Respons

ility

Ques

Question Requirements and Guidance

Number

Section 2 -

oor and Material Handling Responsibility

Does the facility ens

e that the

a. Documented processes and evidence of compliance shall

data entered in the receivi

(i.e., shop tra

lers, work orders).

2.1

system matches the information

on the customer's shipping

b. The f

aci

lity shall have a detailed p

cess in place

resolve

documents?

receivi

discrepanci

Is product/materi

clearly

a. Procedures, and physical areas

ists

r part and container

identifica

help avoid incorrect processing or mixing

lots.

2.2

identified and staged throughout

b. Piece part components, work-in-

ocess (WIP), and finish

the assemb

, manufacturing,

ng, t

ting process?

product/goods shall be properly segregated, identified and staged

throughout the processes.

a. Piece part component suppliers lots (i.e., PCBs, lcs,

passivelactive componen

, hardware) shall be traceable to the

finished goods (i.e., modul

, clusters harness) lot(s).

b. All

oducts ready for shipment shall have all required assembl

2.3

Is lot traceability maintained

manufacturing, solde

ng and t

ting operations completed and

roughout all processes?

documented.

c. Work in Process traceability system that provides information

the product status in production shall be available for review.

d. Traceability for bulk packed components used in ma

insertion p r

esses shall be AABUS.

a. Are procedures available for the control and movement

How

do you prevent movement

suspect or non-

nforming product/mate

al into the production

non-conformi

product/material

system and mixing with good lots.

2.4

into the p

duction system a

b. Procedures shall state proper disposition, product identific

ion

mixing with good and tracki

of material fl

in and out of hold (qua

ntine) area.

product/mate

al?

c. Suspect

non-conforming hold a

a shall be clearly designated

to maintain segregation of such material.

a. Containers handling customer product shall be free

foreign

ject

bris

particulate matter, a

shall not contaminate

finished goods product.

b. A procedure stating the handli

, cleaning, inspection

iteria

2.5

Are containers

n? and use of aft

emptying and before re

-u

sing containers, shall be

implemented and a

ilable for

view.

c. The

urce

foreign object debris

particulate matter in

containers shall

identified and addressed with a Corrective

Action Plan.

Is pa

loadi

specified,

a. Handling parameters shall be spe

fied, documented and

2.6

cumented and controlle

con

olled (

, include number

parts per rack/storage, feeder

location,

con

tainer fill he

ht and lots size).

Are operators trained in material

a. Ope

rs shall be trained in material h

dli

, containment

handling, containment action a

action, and product segregation in the event of an equipment

2.7

product segregation in the event

emergency

quality issue. Traini

shall be documented.

an equipment emergency

b. Work instructions shall address equipment emergencies and be

includi

power failu

included in the

rs training.

- 19 -

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