FANUC数控系统主轴伺服电机安全与参数指南

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"FANUC数控系统主轴伺服电机的参数说明书详细阐述了电机的相关设置和安全注意事项。" 在FANUC数控系统中，主轴伺服电机是关键组件，用于驱动机床主轴，确保高精度和稳定的加工性能。这份参数说明书提供了全面的信息，包括电机的配置、性能参数以及安全操作指南。首先，<ACSPINDLEMOTOR@+!和<ACSPINDLEMOTOR#+!可能代表不同的电机型号或控制模式，涉及电机的启动、运行和停止参数，例如最大转速、扭矩、电流限制等。<BUILT-INSPINDLEMOTORB+!可能指的是内置式主轴电机的特殊功能或特性，如冷却系统或集成传感器。说明书强调，内容未经许可不得复制，且产品可能会因技术改进而不经通知变更。同时，由于国际法规的限制，如日本的《外汇和外国贸易法》以及可能的美国再出口法规，出口或再出口FANUC产品需获得相应许可。在安全方面，说明书指出，当出现报警或硬件故障等异常情况时，如果没有明确的操作指导，系统行为可能无法得到保证，用户应直接联系FANUC公司寻求帮助。另外，除非特别标明“可用于安全功能”，否则规格书中的信号和功能不应视为安全功能使用，以免造成意外危险。在实施安全功能时，用户应确保充分理解其目的和操作方法。 “警告”和“注意”是说明书中的关键安全提示。“警告”针对可能导致严重人身伤害的操作，“注意”则关乎可能导致设备损坏的操作。此外，还有“注释”提供额外的解释和建议，如在设备组装、部件更换或参数调整后，建议降低扭矩极限、误差阈值和动作速度，并确保能快速执行紧急停止，以确保操作安全。这份说明书还提到，操作前必须详读所有安全提示，以避免潜在的风险。FANUC数控系统的主轴伺服电机参数说明书是确保正确、安全操作和最大化系统性能的必备参考资料。

目录 B-65280CM/10

c-10

1.3.1 与检测器相关的参数列表 ..............................................................................................................501

1.3.2 与检测器相关的参数细节 ..............................................................................................................501

1.3.3 使用的软件系列版本 ......................................................................................................................501

1.3.4 典型的检测器配置 ..........................................................................................................................501

1.4 辅助模块 SM.................................................................................................................................... 503

1.4.1 概要 ..................................................................................................................................................503

1.4.2 使用的软件系列版本 ......................................................................................................................503

1.4.3 配置 ..................................................................................................................................................503

1.4.4 相关参数 ..........................................................................................................................................504

1.4.5 辅助模块 SM 异常时的停止处理...................................................................................................504

1.4.6 报警／状态错误 ..............................................................................................................................505

1.4.7 注意事项 ..........................................................................................................................................505

1.5 磁极检测........................................................................................................................................... 506

1.5.1 概要 ..................................................................................................................................................506

1.5.2 磁极检测动作 ..................................................................................................................................507

1.5.3 AMR 偏置功能 ................................................................................................................................508

1.5.4 输入输出信号（CNC→PMC）......................................................................................................510

1.5.5 相关参数 ..........................................................................................................................................511

1.5.6 顺序 ..................................................................................................................................................515

1.5.7 主轴报警 65 原因 ............................................................................................................................516

1.5.8 注意事项 ..........................................................................................................................................517

2 运行方式说明 ....................................................................................................................... 518

2.1 速度控制方式................................................................................................................................... 518

2.1.1 启动步骤 ..........................................................................................................................................518

2.1.2 概述 ..................................................................................................................................................518

2.1.3 系统配置 ..........................................................................................................................................518

2.1.4 输入/输出信号(CNCPMC)列表 ..................................................................................................518

2.1.5 相关参数列表 ..................................................................................................................................518

2.1.6 相关参数细节 ..................................................................................................................................519

2.1.7 故障诊断 ..........................................................................................................................................525

2.2 位置编码器方式主轴定向（最佳定位）（选项功能）............................................................... 525

2.2.1 启动步骤 ..........................................................................................................................................525

2.2.2 概述 ..................................................................................................................................................525

2.2.3 从以往方式定向过渡到最佳定向...................................................................................................525

2.2.4 特点 ..................................................................................................................................................526

2.2.5 方框图 ..............................................................................................................................................526

2.2.6 系统配置 ..........................................................................................................................................526

2.2.7 停止位置指定方法 ..........................................................................................................................526

2.2.8 输入/输出信号(CNCPMC) ..........................................................................................................526

2.2.9 顺序例 ..............................................................................................................................................527

2.2.10 动作说明 ..........................................................................................................................................527

2.2.11 相关参数列表 ..................................................................................................................................527

2.2.12 相关参数细节 ..................................................................................................................................527

2.2.13 调整步骤 ..........................................................................................................................................527

2.2.14 定向停止位置位移量参数的调整方法...........................................................................................527

2.2.15 补充说明 ..........................................................................................................................................527

2.3 刚性攻丝（选项功能）................................................................................................................... 527

2.3.1 启动步骤 ..........................................................................................................................................527

2.3.2 概述 ..................................................................................................................................................527

2.3.3 FSSB 高速刚性攻丝 ........................................................................................................................527

2.3.4 系统配置 ..........................................................................................................................................527

2.3.5 输入/输出信号(CNCPMC)列表 ..................................................................................................528

2.3.6 顺序 ..................................................................................................................................................528

2.3.7 相关参数列表 ..................................................................................................................................528

2.3.8 相关参数细节 ..................................................................................................................................530

2.3.9 参数设定步骤 ..................................................................................................................................534

2.3.10 调整步骤 ..........................................................................................................................................534

B-65280CM/10 目录

c-11

2.3.11 诊断(诊断画面)................................................................................................................................537

2.3.12 报警 ..................................................................................................................................................537

2.4 Cs 轮廓控制（任选功能） ............................................................................................................. 537

2.4.1 启动步骤 ..........................................................................................................................................537

2.4.2 概要 ..................................................................................................................................................537

2.4.3 系统配置 ..........................................................................................................................................538

2.4.4 入出力信号（CNCPMC）一覧..................................................................................................538

2.4.5 顺序示例 ..........................................................................................................................................538

2.4.6 Cs 轮廓控制时的速度环路增益倍率功能......................................................................................538

2.4.7 Cs 轮廓控制时的切削/快速进给 PWM 频率切换功能 .................................................................539

2.4.8 相关参数列表 ..................................................................................................................................539

2.4.9 相关参数的详细说明 ......................................................................................................................540

2.4.10 Cs 轮廓控制的调整方法 .................................................................................................................545

2.4.11 Cs 轮廓控制的非切削模式时反向间隙补偿分次输出..................................................................546

2.4.12 诊断（诊断画面） ..........................................................................................................................546

2.4.13 报警 ..................................................................................................................................................546

2.5 主轴同步控制（任选功能）........................................................................................................... 546

2.5.1 启动步骤 ..........................................................................................................................................546

2.5.2 概要 ..................................................................................................................................................546

2.5.3 系统配置 ..........................................................................................................................................547

2.5.4 动作说明 ..........................................................................................................................................548

2.5.5 输入输出信号（CNC→PMC）......................................................................................................548

2.5.6 顺序示例 ..........................................................................................................................................548

2.5.7 相关参数列表 ..................................................................................................................................548

2.5.8 刚性攻丝与主轴同步控制用主轴参数...........................................................................................549

2.5.9 相关参数的详细说明 ......................................................................................................................550

2.5.10 主轴同步控制时的误差脉冲量.......................................................................................................555

2.5.11 主轴相位同步控制时的偏移量参数的确定方法...........................................................................555

2.5.12 诊断（诊断画面） ..........................................................................................................................555

2.5.13 报警 ..................................................................................................................................................555

2.6 全运行方式通用的规格................................................................................................................... 556

2.6.1 概述 ..................................................................................................................................................556

2.6.2 输入/输出信号(CNCPMC)列表 ..................................................................................................556

2.6.3 参数列表 ..........................................................................................................................................559

2.6.4 参数细节 ..........................................................................................................................................561

2.6.5 诊断(诊断画面)................................................................................................................................569

3 输入/输出信号(CNCPMC) ............................................................................................. 570

3.1 输入信号(PMC→CNC→SP).......................................................................................................... 570

3.1.1 输入信号列表 ..................................................................................................................................570

3.1.2 输入信号说明 ..................................................................................................................................570

3.1.3 输入信号细节 ..................................................................................................................................572

3.2 输出信号(SP→CNC→PMC).......................................................................................................... 575

3.2.1 输出信号列表 ..................................................................................................................................575

3.2.2 输出信号说明 ..................................................................................................................................575

3.2.3 输出信号细节 ..................................................................................................................................576

4 调整 ....................................................................................................................................... 578

4.1 速度环路增益的设定....................................................................................................................... 578

4.1.1 概述 ..................................................................................................................................................578

4.1.2 参数 ..................................................................................................................................................578

4.1.3 调整步骤 ..........................................................................................................................................578

4.1.4 补充说明（关于位置增益的调整）...............................................................................................578

4.2 机床共振的抑制............................................................................................................................... 578

4.2.1 转矩指令滤波器 ..............................................................................................................................578

4.2.2 减振滤波器 ......................................................................................................................................578

4.2.3 自适应减振滤波器 ..........................................................................................................................579

目录 B-65280CM/10

c-12

4.3 振幅比与相位差补偿功能............................................................................................................... 579

5 功能说明 ............................................................................................................................... 580

5.1 输出切换控制（选购功能）........................................................................................................... 580

5.2 主轴切换控制................................................................................................................................... 580

5.3 增量指令型主轴定向（主轴转速控制）....................................................................................... 580

5.3.1 概要 ..................................................................................................................................................580

5.3.2 适用软件系列版本 ..........................................................................................................................581

5.3.3 系统配置 ..........................................................................................................................................581

5.3.4 输入输出信号（CNCPMC）......................................................................................................582

5.3.5 顺序示例 ..........................................................................................................................................582

5.3.6 相关参数一览 ..................................................................................................................................582

5.3.7 相关参数的详细说明 ......................................................................................................................582

5.4 传统方式定向（选购功能）........................................................................................................... 583

5.4.1 概要 ..................................................................................................................................................583

5.4.2 适用软件系列版本 ..........................................................................................................................583

5.4.3 系统配置 ..........................................................................................................................................583

5.4.4 输入输出信号（CNCPMC）......................................................................................................584

5.4.5 顺序 ..................................................................................................................................................584

5.4.6 相关参数一览 ..................................................................................................................................584

5.4.7 相关参数的详细说明 ......................................................................................................................584

5.4.8 定向停止位置偏移量参数的调整方法...........................................................................................584

5.4.9 定向时位置增益的计算方法...........................................................................................................584

5.4.10 定向时间的计算方法 ......................................................................................................................584

5.5 主轴同步控制中定向....................................................................................................................... 584

5.5.1 概要 ..................................................................................................................................................584

5.5.2 适用软件系列版本 ..........................................................................................................................585

5.5.3 规格 ..................................................................................................................................................585

5.5.4 输入输出信号（CNCPMC）......................................................................................................585

5.5.5 顺序 ..................................................................................................................................................586

5.5.6 相关参数一览 ..................................................................................................................................586

5.5.7 相关参数的详细说明 ......................................................................................................................587

5.6 异常负载检测功能（选购功能）................................................................................................... 587

5.6.1 概要 ..................................................................................................................................................587

5.6.2 适用软件系列版本 ..........................................................................................................................587

5.6.3 输入输出信号（CNCPMC）......................................................................................................587

5.6.4 相关参数一览 ..................................................................................................................................588

5.6.5 相关参数的详细说明 ......................................................................................................................588

5.6.6 参数调整步骤 ..................................................................................................................................588

5.7 主轴 EGB（主轴电子齿轮箱）（选购功能） ............................................................................. 588

5.7.1 概要 ..................................................................................................................................................588

5.7.2 适用软件系列/版本 .........................................................................................................................589

5.7.3 系统配置示例 ..................................................................................................................................589

5.7.4 方框图 ..............................................................................................................................................590

5.7.5 输入输出信号（CNCPMC）......................................................................................................591

5.7.6 顺序示例 ..........................................................................................................................................591

5.7.7 相关参数一览 ..................................................................................................................................591

5.7.8 相关参数的详细说明 ......................................................................................................................592

5.7.9 与主轴 EGB 相关的诊断信号.........................................................................................................592

5.7.10 与主轴 EGB 相关的状态错误.........................................................................................................592

5.7.11 报警 ..................................................................................................................................................592

5.8 主轴差速控制................................................................................................................................... 592

5.9 双重位置反馈功能........................................................................................................................... 592

5.10 速度串联控制功能（选购功能）................................................................................................... 592

5.10.1 概要 ..................................................................................................................................................592

5.10.2 适用软件系列版本 ..........................................................................................................................593

5.10.3 系统配置示例 ..................................................................................................................................593

B-65280CM/10 目录

c-13

5.10.4 输入输出信号（CNCPMC）......................................................................................................593

5.10.5 顺序示例 ..........................................................................................................................................593

5.10.6 参数 ..................................................................................................................................................593

5.10.7 速度串联方框图 ............................................................................................................................593

5.10.8 报警/状态错误 .................................................................................................................................593

5.10.9 补充说明 ..........................................................................................................................................593

5.11 串联减振控制（选购功能）........................................................................................................... 594

5.11.1 概要 ..................................................................................................................................................594

5.11.2 适用软件系列版本 ..........................................................................................................................594

5.11.3 系统配置示例 ..................................................................................................................................594

5.11.4 输入输出信号（CNCPMC）......................................................................................................594

5.11.5 顺序示例 ..........................................................................................................................................594

5.11.6 参数 ..................................................................................................................................................594

5.11.7 方框图 ..............................................................................................................................................594

5.11.8 调整 ..................................................................................................................................................594

5.12 扭矩串联控制功能（选购功能）................................................................................................... 594

5.13 磁传感器方式定向（选购功能）................................................................................................... 595

5.14 主轴反向间隙加速功能................................................................................................................... 595

5.14.1 概要 ..................................................................................................................................................595

5.14.2 适用软件系列版本 ..........................................................................................................................595

5.14.3 方框图 ..............................................................................................................................................595

5.14.4 参数 ..................................................................................................................................................595

5.14.5 调整示例 ..........................................................................................................................................595

5.15 高速定向（选购功能）................................................................................................................... 595

5.15.1 概要 ..................................................................................................................................................595

5.15.2 系统配置 ..........................................................................................................................................596

5.15.3 输入输出信号（CNCPMC）......................................................................................................596

5.15.4 顺序 ..................................................................................................................................................596

5.15.5 相关参数一览 ..................................................................................................................................596

5.15.6 相关参数的详细说明 ......................................................................................................................596

5.15.7 用于调整的主轴数据 ......................................................................................................................597

5.15.8 调整步骤 ..........................................................................................................................................597

5.16 FSSB 高速刚性攻丝的调整方法 .................................................................................................... 597

5.16.1 概要 ..................................................................................................................................................597

5.16.2 FSSB 高速刚性攻丝的调整步骤 ....................................................................................................597

5.16.2.1 参数的初始设定 ................................................................................................................................ 597

5.16.2.2 调整参数 ............................................................................................................................................ 597

5.16.2.3 利用伺服向导调整............................................................................................................................ 597

5.16.2.4 传统方式刚性攻丝的调整（参考）................................................................................................ 597

5.16.3 刚性攻丝最佳加减速功能的并用...................................................................................................597

5.16.4 磁通增强功能的并用 ......................................................................................................................597

5.17 Cs 轮廓控制时的切削/快速进给 PWM 频率切换功能 ................................................................ 598

5.17.1 概要 ..................................................................................................................................................598

5.17.2 适用范围 ..........................................................................................................................................598

5.17.3 输入输出信号（CNCPMC）......................................................................................................598

5.17.4 顺序示例 ..........................................................................................................................................598

5.17.5 相关参数一览 ..................................................................................................................................598

5.17.6 相关参数的详细说明 ......................................................................................................................598

5.17.7 电流限制数据与最大扭矩的限制...................................................................................................598

5.17.8 负载表显示值的变化 ......................................................................................................................598

5.17.9 报警/状态错误 .................................................................................................................................598

5.18 负载表（连续输出基准）............................................................................................................... 598

5.18.1 概要 ..................................................................................................................................................598

5.18.2 适用软件系列版本 ..........................................................................................................................599

5.18.3 相关参数一览 ..................................................................................................................................599

5.18.4 相关参数的详细说明 ......................................................................................................................599

5.19 停电备份功能................................................................................................................................... 599

目录 B-65280CM/10

c-14

5.19.1 概要 ..................................................................................................................................................599

5.19.2 适用范围 ..........................................................................................................................................599

5.19.3 系统配置示例 ..................................................................................................................................599

5.19.4 输入输出信号（CNCPMC）......................................................................................................599

5.19.5 相关参数一览 ..................................................................................................................................599

5.19.6 相关参数的详细说明 ......................................................................................................................599

5.19.7 调整步骤 ..........................................................................................................................................599

5.19.8 报警 ..................................................................................................................................................599

5.20 主轴停电时直流保持功能............................................................................................................... 600

5.20.1 概要 ..................................................................................................................................................600

5.20.2 适用软件系列版本 ..........................................................................................................................600

5.20.3 系统配置示例 ..................................................................................................................................600

5.20.4 输入输出信号（CNCPMC）......................................................................................................600

5.20.5 顺序示例 ..........................................................................................................................................600

5.20.6 相关参数一览 ..................................................................................................................................600

5.20.7 相关参数的详细说明 ......................................................................................................................600

5.20.8 报警 ..................................................................................................................................................600

5.21 主轴上带绝对地址化参考标记的传感器的使用方法................................................................... 600

5.21.1 概要 ..................................................................................................................................................600

5.21.2 适用放大器与适用软件系列版本...................................................................................................600

5.21.3 系统配置示例 ..................................................................................................................................600

5.21.4 相关参数 ..........................................................................................................................................601

5.21.5 可适用的传感器 ..............................................................................................................................601

5.21.6 Z 相间隔的确认与 Z 相发生位置的调整.......................................................................................601

5.22 惯量推算功能................................................................................................................................... 601

5.22.1 概要 ..................................................................................................................................................601

5.22.2 适用放大器与适用软件系列版本...................................................................................................601

5.22.3 输入输出信号（CNCPMC）......................................................................................................601

5.22.4 顺序示例 ..........................................................................................................................................601

5.22.5 相关参数 ..........................................................................................................................................601

5.22.6 使用方法 ..........................................................................................................................................601

5.23 智能刚性攻丝................................................................................................................................... 601

5.23.1 概要 ..................................................................................................................................................601

5.23.2 适用软件系列版本 ..........................................................................................................................601

5.23.3 系统配置 ..........................................................................................................................................602

5.23.4 输入输出信号、顺序 ......................................................................................................................602

5.23.5 FSSB 高速刚性攻丝的设定 ............................................................................................................602

5.23.6 相关参数一览 ..................................................................................................................................602

5.23.7 相关参数的详细说明 ......................................................................................................................602

5.23.8 各机床的设定 ..................................................................................................................................602

5.23.9 智能热控的设定 ..............................................................................................................................602

5.23.10 刚性攻丝的调整 ..............................................................................................................................602

5.23.11 注意事项与限制事项 ......................................................................................................................602

5.23.12 报警 ..................................................................................................................................................602

5.24 智能热控........................................................................................................................................... 602

5.24.1 概要 ..................................................................................................................................................602

5.24.2 适用软件系列版本 ..........................................................................................................................602

5.24.3 特点 ..................................................................................................................................................603

5.24.4 输出信号（CNC→PMC）..............................................................................................................603

5.24.5 相关参数一览 ..................................................................................................................................603

5.24.6 相关参数的详细说明 ......................................................................................................................603

5.24.7 诊断（诊断画面） ..........................................................................................................................603

5.24.8 注意事项与限制事项 ......................................................................................................................603

5.25 主轴与电机间连接异常检测功能................................................................................................... 603

5.26 主轴激振功能................................................................................................................................... 603

5.26.1 概要 ..................................................................................................................................................603

5.26.2 适用软件系列版本 ..........................................................................................................................603

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