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首页FANUC数控系统主轴伺服电机安全与参数指南
"FANUC数控系统主轴伺服电机的参数说明书详细阐述了电机的相关设置和安全注意事项。"
在FANUC数控系统中,主轴伺服电机是关键组件,用于驱动机床主轴,确保高精度和稳定的加工性能。这份参数说明书提供了全面的信息,包括电机的配置、性能参数以及安全操作指南。
首先,<ACSPINDLEMOTOR@+!和<ACSPINDLEMOTOR#+!可能代表不同的电机型号或控制模式,涉及电机的启动、运行和停止参数,例如最大转速、扭矩、电流限制等。<BUILT-INSPINDLEMOTORB+!可能指的是内置式主轴电机的特殊功能或特性,如冷却系统或集成传感器。
说明书强调,内容未经许可不得复制,且产品可能会因技术改进而不经通知变更。同时,由于国际法规的限制,如日本的《外汇和外国贸易法》以及可能的美国再出口法规,出口或再出口FANUC产品需获得相应许可。
在安全方面,说明书指出,当出现报警或硬件故障等异常情况时,如果没有明确的操作指导,系统行为可能无法得到保证,用户应直接联系FANUC公司寻求帮助。另外,除非特别标明“可用于安全功能”,否则规格书中的信号和功能不应视为安全功能使用,以免造成意外危险。在实施安全功能时,用户应确保充分理解其目的和操作方法。
“警告”和“注意”是说明书中的关键安全提示。“警告”针对可能导致严重人身伤害的操作,“注意”则关乎可能导致设备损坏的操作。此外,还有“注释”提供额外的解释和建议,如在设备组装、部件更换或参数调整后,建议降低扭矩极限、误差阈值和动作速度,并确保能快速执行紧急停止,以确保操作安全。
这份说明书还提到,操作前必须详读所有安全提示,以避免潜在的风险。FANUC数控系统的主轴伺服电机参数说明书是确保正确、安全操作和最大化系统性能的必备参考资料。
目录 B-65280CM/10
c-10
1.3.1 与检测器相关的参数列表 ..............................................................................................................501
1.3.2 与检测器相关的参数细节 ..............................................................................................................501
1.3.3 使用的软件系列版本 ......................................................................................................................501
1.3.4 典型的检测器配置 ..........................................................................................................................501
1.4 辅助模块 SM.................................................................................................................................... 503
1.4.1 概要 ..................................................................................................................................................503
1.4.2 使用的软件系列版本 ......................................................................................................................503
1.4.3 配置 ..................................................................................................................................................503
1.4.4 相关参数 ..........................................................................................................................................504
1.4.5 辅助模块 SM 异常时的停止处理...................................................................................................504
1.4.6 报警/状态错误 ..............................................................................................................................505
1.4.7 注意事项 ..........................................................................................................................................505
1.5 磁极检测........................................................................................................................................... 506
1.5.1 概要 ..................................................................................................................................................506
1.5.2 磁极检测动作 ..................................................................................................................................507
1.5.3 AMR 偏置功能 ................................................................................................................................508
1.5.4 输入输出信号(CNC→PMC)......................................................................................................510
1.5.5 相关参数 ..........................................................................................................................................511
1.5.6 顺序 ..................................................................................................................................................515
1.5.7 主轴报警 65 原因 ............................................................................................................................516
1.5.8 注意事项 ..........................................................................................................................................517
2 运行方式说明 ....................................................................................................................... 518
2.1 速度控制方式................................................................................................................................... 518
2.1.1 启动步骤 ..........................................................................................................................................518
2.1.2 概述 ..................................................................................................................................................518
2.1.3 系统配置 ..........................................................................................................................................518
2.1.4 输入/输出信号(CNCPMC)列表 ..................................................................................................518
2.1.5 相关参数列表 ..................................................................................................................................518
2.1.6 相关参数细节 ..................................................................................................................................519
2.1.7 故障诊断 ..........................................................................................................................................525
2.2 位置编码器方式主轴定向(最佳定位)(选项功能)............................................................... 525
2.2.1 启动步骤 ..........................................................................................................................................525
2.2.2 概述 ..................................................................................................................................................525
2.2.3 从以往方式定向过渡到最佳定向...................................................................................................525
2.2.4 特点 ..................................................................................................................................................526
2.2.5 方框图 ..............................................................................................................................................526
2.2.6 系统配置 ..........................................................................................................................................526
2.2.7 停止位置指定方法 ..........................................................................................................................526
2.2.8 输入/输出信号(CNCPMC) ..........................................................................................................526
2.2.9 顺序例 ..............................................................................................................................................527
2.2.10 动作说明 ..........................................................................................................................................527
2.2.11 相关参数列表 ..................................................................................................................................527
2.2.12 相关参数细节 ..................................................................................................................................527
2.2.13 调整步骤 ..........................................................................................................................................527
2.2.14 定向停止位置位移量参数的调整方法...........................................................................................527
2.2.15 补充说明 ..........................................................................................................................................527
2.3 刚性攻丝(选项功能)................................................................................................................... 527
2.3.1 启动步骤 ..........................................................................................................................................527
2.3.2 概述 ..................................................................................................................................................527
2.3.3 FSSB 高速刚性攻丝 ........................................................................................................................527
2.3.4 系统配置 ..........................................................................................................................................527
2.3.5 输入/输出信号(CNCPMC)列表 ..................................................................................................528
2.3.6 顺序 ..................................................................................................................................................528
2.3.7 相关参数列表 ..................................................................................................................................528
2.3.8 相关参数细节 ..................................................................................................................................530
2.3.9 参数设定步骤 ..................................................................................................................................534
2.3.10 调整步骤 ..........................................................................................................................................534
B-65280CM/10 目录
c-11
2.3.11 诊断(诊断画面)................................................................................................................................537
2.3.12 报警 ..................................................................................................................................................537
2.4 Cs 轮廓控制(任选功能) ............................................................................................................. 537
2.4.1 启动步骤 ..........................................................................................................................................537
2.4.2 概要 ..................................................................................................................................................537
2.4.3 系统配置 ..........................................................................................................................................538
2.4.4 入出力信号(CNCPMC)一覧..................................................................................................538
2.4.5 顺序示例 ..........................................................................................................................................538
2.4.6 Cs 轮廓控制时的速度环路增益倍率功能......................................................................................538
2.4.7 Cs 轮廓控制时的切削/快速进给 PWM 频率切换功能 .................................................................539
2.4.8 相关参数列表 ..................................................................................................................................539
2.4.9 相关参数的详细说明 ......................................................................................................................540
2.4.10 Cs 轮廓控制的调整方法 .................................................................................................................545
2.4.11 Cs 轮廓控制的非切削模式时反向间隙补偿分次输出..................................................................546
2.4.12 诊断(诊断画面) ..........................................................................................................................546
2.4.13 报警 ..................................................................................................................................................546
2.5 主轴同步控制(任选功能)........................................................................................................... 546
2.5.1 启动步骤 ..........................................................................................................................................546
2.5.2 概要 ..................................................................................................................................................546
2.5.3 系统配置 ..........................................................................................................................................547
2.5.4 动作说明 ..........................................................................................................................................548
2.5.5 输入输出信号(CNC→PMC)......................................................................................................548
2.5.6 顺序示例 ..........................................................................................................................................548
2.5.7 相关参数列表 ..................................................................................................................................548
2.5.8 刚性攻丝与主轴同步控制用主轴参数...........................................................................................549
2.5.9 相关参数的详细说明 ......................................................................................................................550
2.5.10 主轴同步控制时的误差脉冲量.......................................................................................................555
2.5.11 主轴相位同步控制时的偏移量参数的确定方法...........................................................................555
2.5.12 诊断(诊断画面) ..........................................................................................................................555
2.5.13 报警 ..................................................................................................................................................555
2.6 全运行方式通用的规格................................................................................................................... 556
2.6.1 概述 ..................................................................................................................................................556
2.6.2 输入/输出信号(CNCPMC)列表 ..................................................................................................556
2.6.3 参数列表 ..........................................................................................................................................559
2.6.4 参数细节 ..........................................................................................................................................561
2.6.5 诊断(诊断画面)................................................................................................................................569
3 输入/输出信号(CNCPMC) ............................................................................................. 570
3.1 输入信号(PMC→CNC→SP).......................................................................................................... 570
3.1.1 输入信号列表 ..................................................................................................................................570
3.1.2 输入信号说明 ..................................................................................................................................570
3.1.3 输入信号细节 ..................................................................................................................................572
3.2 输出信号(SP→CNC→PMC).......................................................................................................... 575
3.2.1 输出信号列表 ..................................................................................................................................575
3.2.2 输出信号说明 ..................................................................................................................................575
3.2.3 输出信号细节 ..................................................................................................................................576
4 调整 ....................................................................................................................................... 578
4.1 速度环路增益的设定....................................................................................................................... 578
4.1.1 概述 ..................................................................................................................................................578
4.1.2 参数 ..................................................................................................................................................578
4.1.3 调整步骤 ..........................................................................................................................................578
4.1.4 补充说明(关于位置增益的调整)...............................................................................................578
4.2 机床共振的抑制............................................................................................................................... 578
4.2.1 转矩指令滤波器 ..............................................................................................................................578
4.2.2 减振滤波器 ......................................................................................................................................578
4.2.3 自适应减振滤波器 ..........................................................................................................................579
目录 B-65280CM/10
c-12
4.3 振幅比与相位差补偿功能............................................................................................................... 579
5 功能说明 ............................................................................................................................... 580
5.1 输出切换控制(选购功能)........................................................................................................... 580
5.2 主轴切换控制................................................................................................................................... 580
5.3 增量指令型主轴定向(主轴转速控制)....................................................................................... 580
5.3.1 概要 ..................................................................................................................................................580
5.3.2 适用软件系列版本 ..........................................................................................................................581
5.3.3 系统配置 ..........................................................................................................................................581
5.3.4 输入输出信号(CNCPMC)......................................................................................................582
5.3.5 顺序示例 ..........................................................................................................................................582
5.3.6 相关参数一览 ..................................................................................................................................582
5.3.7 相关参数的详细说明 ......................................................................................................................582
5.4 传统方式定向(选购功能)........................................................................................................... 583
5.4.1 概要 ..................................................................................................................................................583
5.4.2 适用软件系列版本 ..........................................................................................................................583
5.4.3 系统配置 ..........................................................................................................................................583
5.4.4 输入输出信号(CNCPMC)......................................................................................................584
5.4.5 顺序 ..................................................................................................................................................584
5.4.6 相关参数一览 ..................................................................................................................................584
5.4.7 相关参数的详细说明 ......................................................................................................................584
5.4.8 定向停止位置偏移量参数的调整方法...........................................................................................584
5.4.9 定向时位置增益的计算方法...........................................................................................................584
5.4.10 定向时间的计算方法 ......................................................................................................................584
5.5 主轴同步控制中定向....................................................................................................................... 584
5.5.1 概要 ..................................................................................................................................................584
5.5.2 适用软件系列版本 ..........................................................................................................................585
5.5.3 规格 ..................................................................................................................................................585
5.5.4 输入输出信号(CNCPMC)......................................................................................................585
5.5.5 顺序 ..................................................................................................................................................586
5.5.6 相关参数一览 ..................................................................................................................................586
5.5.7 相关参数的详细说明 ......................................................................................................................587
5.6 异常负载检测功能(选购功能)................................................................................................... 587
5.6.1 概要 ..................................................................................................................................................587
5.6.2 适用软件系列版本 ..........................................................................................................................587
5.6.3 输入输出信号(CNCPMC)......................................................................................................587
5.6.4 相关参数一览 ..................................................................................................................................588
5.6.5 相关参数的详细说明 ......................................................................................................................588
5.6.6 参数调整步骤 ..................................................................................................................................588
5.7 主轴 EGB(主轴电子齿轮箱)(选购功能) ............................................................................. 588
5.7.1 概要 ..................................................................................................................................................588
5.7.2 适用软件系列/版本 .........................................................................................................................589
5.7.3 系统配置示例 ..................................................................................................................................589
5.7.4 方框图 ..............................................................................................................................................590
5.7.5 输入输出信号(CNCPMC)......................................................................................................591
5.7.6 顺序示例 ..........................................................................................................................................591
5.7.7 相关参数一览 ..................................................................................................................................591
5.7.8 相关参数的详细说明 ......................................................................................................................592
5.7.9 与主轴 EGB 相关的诊断信号.........................................................................................................592
5.7.10 与主轴 EGB 相关的状态错误.........................................................................................................592
5.7.11 报警 ..................................................................................................................................................592
5.8 主轴差速控制................................................................................................................................... 592
5.9 双重位置反馈功能........................................................................................................................... 592
5.10 速度串联控制功能(选购功能)................................................................................................... 592
5.10.1 概要 ..................................................................................................................................................592
5.10.2 适用软件系列版本 ..........................................................................................................................593
5.10.3 系统配置示例 ..................................................................................................................................593
B-65280CM/10 目录
c-13
5.10.4 输入输出信号(CNCPMC)......................................................................................................593
5.10.5 顺序示例 ..........................................................................................................................................593
5.10.6 参数 ..................................................................................................................................................593
5.10.7 速度串联 方框图 ............................................................................................................................593
5.10.8 报警/状态错误 .................................................................................................................................593
5.10.9 补充说明 ..........................................................................................................................................593
5.11 串联减振控制(选购功能)........................................................................................................... 594
5.11.1 概要 ..................................................................................................................................................594
5.11.2 适用软件系列版本 ..........................................................................................................................594
5.11.3 系统配置示例 ..................................................................................................................................594
5.11.4 输入输出信号(CNCPMC)......................................................................................................594
5.11.5 顺序示例 ..........................................................................................................................................594
5.11.6 参数 ..................................................................................................................................................594
5.11.7 方框图 ..............................................................................................................................................594
5.11.8 调整 ..................................................................................................................................................594
5.12 扭矩串联控制功能(选购功能)................................................................................................... 594
5.13 磁传感器方式定向(选购功能)................................................................................................... 595
5.14 主轴反向间隙加速功能................................................................................................................... 595
5.14.1 概要 ..................................................................................................................................................595
5.14.2 适用软件系列版本 ..........................................................................................................................595
5.14.3 方框图 ..............................................................................................................................................595
5.14.4 参数 ..................................................................................................................................................595
5.14.5 调整示例 ..........................................................................................................................................595
5.15 高速定向(选购功能)................................................................................................................... 595
5.15.1 概要 ..................................................................................................................................................595
5.15.2 系统配置 ..........................................................................................................................................596
5.15.3 输入输出信号(CNCPMC)......................................................................................................596
5.15.4 顺序 ..................................................................................................................................................596
5.15.5 相关参数一览 ..................................................................................................................................596
5.15.6 相关参数的详细说明 ......................................................................................................................596
5.15.7 用于调整的主轴数据 ......................................................................................................................597
5.15.8 调整步骤 ..........................................................................................................................................597
5.16 FSSB 高速刚性攻丝的调整方法 .................................................................................................... 597
5.16.1 概要 ..................................................................................................................................................597
5.16.2 FSSB 高速刚性攻丝的调整步骤 ....................................................................................................597
5.16.2.1 参数的初始设定 ................................................................................................................................ 597
5.16.2.2 调整参数 ............................................................................................................................................ 597
5.16.2.3 利用伺服向导调整............................................................................................................................ 597
5.16.2.4 传统方式刚性攻丝的调整(参考)................................................................................................ 597
5.16.3 刚性攻丝最佳加减速功能的并用...................................................................................................597
5.16.4 磁通增强功能的并用 ......................................................................................................................597
5.17 Cs 轮廓控制时的切削/快速进给 PWM 频率切换功能 ................................................................ 598
5.17.1 概要 ..................................................................................................................................................598
5.17.2 适用范围 ..........................................................................................................................................598
5.17.3 输入输出信号(CNCPMC)......................................................................................................598
5.17.4 顺序示例 ..........................................................................................................................................598
5.17.5 相关参数一览 ..................................................................................................................................598
5.17.6 相关参数的详细说明 ......................................................................................................................598
5.17.7 电流限制数据与最大扭矩的限制...................................................................................................598
5.17.8 负载表显示值的变化 ......................................................................................................................598
5.17.9 报警/状态错误 .................................................................................................................................598
5.18 负载表(连续输出基准)............................................................................................................... 598
5.18.1 概要 ..................................................................................................................................................598
5.18.2 适用软件系列版本 ..........................................................................................................................599
5.18.3 相关参数一览 ..................................................................................................................................599
5.18.4 相关参数的详细说明 ......................................................................................................................599
5.19 停电备份功能................................................................................................................................... 599
目录 B-65280CM/10
c-14
5.19.1 概要 ..................................................................................................................................................599
5.19.2 适用范围 ..........................................................................................................................................599
5.19.3 系统配置示例 ..................................................................................................................................599
5.19.4 输入输出信号(CNCPMC)......................................................................................................599
5.19.5 相关参数一览 ..................................................................................................................................599
5.19.6 相关参数的详细说明 ......................................................................................................................599
5.19.7 调整步骤 ..........................................................................................................................................599
5.19.8 报警 ..................................................................................................................................................599
5.20 主轴停电时直流保持功能............................................................................................................... 600
5.20.1 概要 ..................................................................................................................................................600
5.20.2 适用软件系列版本 ..........................................................................................................................600
5.20.3 系统配置示例 ..................................................................................................................................600
5.20.4 输入输出信号(CNCPMC)......................................................................................................600
5.20.5 顺序示例 ..........................................................................................................................................600
5.20.6 相关参数一览 ..................................................................................................................................600
5.20.7 相关参数的详细说明 ......................................................................................................................600
5.20.8 报警 ..................................................................................................................................................600
5.21 主轴上带绝对地址化参考标记的传感器的使用方法................................................................... 600
5.21.1 概要 ..................................................................................................................................................600
5.21.2 适用放大器与适用软件系列版本...................................................................................................600
5.21.3 系统配置示例 ..................................................................................................................................600
5.21.4 相关参数 ..........................................................................................................................................601
5.21.5 可适用的传感器 ..............................................................................................................................601
5.21.6 Z 相间隔的确认与 Z 相发生位置的调整.......................................................................................601
5.22 惯量推算功能................................................................................................................................... 601
5.22.1 概要 ..................................................................................................................................................601
5.22.2 适用放大器与适用软件系列版本...................................................................................................601
5.22.3 输入输出信号(CNCPMC)......................................................................................................601
5.22.4 顺序示例 ..........................................................................................................................................601
5.22.5 相关参数 ..........................................................................................................................................601
5.22.6 使用方法 ..........................................................................................................................................601
5.23 智能刚性攻丝................................................................................................................................... 601
5.23.1 概要 ..................................................................................................................................................601
5.23.2 适用软件系列版本 ..........................................................................................................................601
5.23.3 系统配置 ..........................................................................................................................................602
5.23.4 输入输出信号、顺序 ......................................................................................................................602
5.23.5 FSSB 高速刚性攻丝的设定 ............................................................................................................602
5.23.6 相关参数一览 ..................................................................................................................................602
5.23.7 相关参数的详细说明 ......................................................................................................................602
5.23.8 各机床的设定 ..................................................................................................................................602
5.23.9 智能热控的设定 ..............................................................................................................................602
5.23.10 刚性攻丝的调整 ..............................................................................................................................602
5.23.11 注意事项与限制事项 ......................................................................................................................602
5.23.12 报警 ..................................................................................................................................................602
5.24 智能热控........................................................................................................................................... 602
5.24.1 概要 ..................................................................................................................................................602
5.24.2 适用软件系列版本 ..........................................................................................................................602
5.24.3 特点 ..................................................................................................................................................603
5.24.4 输出信号(CNC→PMC)..............................................................................................................603
5.24.5 相关参数一览 ..................................................................................................................................603
5.24.6 相关参数的详细说明 ......................................................................................................................603
5.24.7 诊断(诊断画面) ..........................................................................................................................603
5.24.8 注意事项与限制事项 ......................................................................................................................603
5.25 主轴与电机间连接异常检测功能................................................................................................... 603
5.26 主轴激振功能................................................................................................................................... 603
5.26.1 概要 ..................................................................................................................................................603
5.26.2 适用软件系列版本 ..........................................................................................................................603
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