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首页SINUMERIK 840Dsl/828D控制系统基础功能详解
SINUMERIK 840D SL 是一款先进的数控系统,专为工业生产环境设计,其功能手册涵盖了丰富的基础功能,适用于10/2015年以后的10/2015控制系统。这份文档详细列出了系统的关键功能,包括但不限于:
1. **轴监控与保护区** (A3):确保轴的安全运行,提供速度控制和防止超出预设的保护范围。
2. **连续路径运行与准停** (B1):支持连续路径加工,实现精确的暂停和启动,提高生产效率。
3. **加速度控制** (B2):通过精确的加速度设置,保证运动的平滑性和响应性。
4. **速度与设定值管理** (G2):闭环控制系统能够实时监控并调整速度,实现精确的加工控制。
5. **输出至PLC的辅助功能** (H2):允许与外部PLC系统进行有效通信,扩展系统的控制能力。
6. **BAG、通道、程序运行等特性** (K1):涉及高级功能,如数据包传输、程序执行和复位功能。
7. **轴、坐标系和框架管理** (K2):支持多轴和多坐标系操作,确保设备的灵活性。
8. **急停功能** (N2):紧急情况下快速停止机器,保证操作员安全。
9. **端面轴** (P1):特定类型的轴配置,可能用于特定类型的工作任务。
10. **PLC基本程序** (P3):SINUMERIK 840D SL 的核心编程接口,用于编写控制逻辑。
11. **SINUMERIK 828D PLC** (P4):与840D SL 相关的PLC模块,可能有不同的功能和性能。
12. **回参考点功能** (R1):帮助定位和校准机床的位置。
13. **主轴控制** (S1):涉及主轴的速度、转速设定和电机控制。
14. **进给率控制** (V1):决定部件移动的速度,精确控制切削过程。
15. **刀具补偿** (W1):补偿刀具磨损,保持加工精度。
16. **NC/PLC接口信号** (Z1):连接数控系统与外部设备的重要接口。
在整个系统中,安全是关键,文档中包含了一系列针对不同危险级别的警告提示,从警告可能导致严重人身伤害到可能造成财产损失,强调了操作者应遵循的合规性和专业资格。此外,用户必须遵守Siemens产品的正确使用规定,包括运输、存储、安装和维护等,以确保产品安全和性能。
总结起来,SINUMERIK 840D SL 提供了一套全面而精密的控制功能,旨在提升生产效率、保证操作安全,并支持与外部PLC的集成,是一款高度可定制化的工业自动化解决方案。
7.4.6.2
示例:带光栅尺的线性轴...........................................................................................
...398
7.4.6.3
示例:电机上带旋转编码器的线性轴.........................................................................
...399
7.4.6.4
示例: 机床上带旋转编码器的线性轴........................................................................
...401
7.4.6.5
示例:电机上带旋转编码器的回转轴.........................................................................
...402
7.4.6.6
示例: 机床上带旋转编码器的回转轴........................................................................
...403
7.4.6.7
示例:刀具上带编码器的中间齿轮比.........................................................................
...404
7.5
闭环控制....................................................................................................................
...405
7.5.1
简介...........................................................................................................................
...405
7.5.2
位置控制器的参数组..................................................................................................
...408
7.6
控制优化....................................................................................................................
...410
7.6.1
位置控制器,位置设定值滤波器:对称滤波器...........................................................
...410
7.6.2
位置控制器,位置设定值滤波器:急动度滤波器.......................................................
...413
7.6.3
位置控制器,位置设定值滤波器:相位滤波器...........................................................
...415
7.6.4
位置控制器:位置差接通...........................................................................................
...417
7.6.5
带比例积分控制器的位置闭环控制.............................................................................
...418
7.7
数据表........................................................................................................................
...421
7.7.1
机床数据....................................................................................................................
...421
7.7.1.1
显示机床数据.............................................................................................................
...421
7.7.1.2 NC 专用机床数据..........................................................................................................421
7.7.1.3
通道专用机床数据......................................................................................................
...422
7.7.1.4
进给轴/主轴专用机床数据..........................................................................................
...422
8 H2:输出到 PLC 的辅助功能...........................................................................................................425
8.1
简要说明....................................................................................................................
...425
8.1.1
功能...........................................................................................................................
...425
8.1.2
辅助功能的定义.........................................................................................................
...426
8.1.3
辅助功能一览.............................................................................................................
...427
8.2
预定义的辅助功能......................................................................................................
...433
8.2.1
一览:预定义的辅助功能...........................................................................................
...434
8.2.2
一览:输出特性.........................................................................................................
...448
8.2.3
参数设置....................................................................................................................
...453
8.2.3.1
分组指定....................................................................................................................
...453
8.2.3.2
类型、地址扩展和数值...............................................................................................
...453
8.2.3.3
输出特性....................................................................................................................
...455
8.3
用户自定义辅助功能..................................................................................................
...459
8.3.1
参数设置....................................................................................................................
...461
8.3.1.1
用户自定义辅助功能的最大数量................................................................................
...461
8.3.1.2
分组指定....................................................................................................................
...461
8.3.1.3
类型、地址扩展和数值...............................................................................................
...462
8.3.1.4
输出特性....................................................................................................................
...463
8.4
关联辅助功能.............................................................................................................
...464
8.5
类型专用输出特性......................................................................................................
...465
目录
基本功能
16
功能手册, 10/2015, 6FC5397-0BP40-5RA3
8.6
设置的输出特性的优先级...........................................................................................
...467
8.7
辅助功能编程.............................................................................................................
...468
8.8
可编程的输出时长......................................................................................................
...470
8.9
输出至 PLC 的辅助功能.............................................................................................
...471
8.10
无程序段切换延迟的辅助功能....................................................................................
...472
8.11
带隐性预处理停止的 M 功能......................................................................................
...473
8.12
溢出转存时的特性......................................................................................................
...474
8.13
程序段搜索时的特性..................................................................................................
...475
8.13.1
程序段搜索类型 1、2 和 4 时的辅助功能输出...........................................................
...475
8.13.2
将一个辅助功能指定给多个组....................................................................................
...477
8.13.3
生效的 M 辅助功能的时间戳......................................................................................
...478
8.13.4
确定输出顺序.............................................................................................................
...479
8.13.5
抑制主轴专用辅助功能的输出....................................................................................
...480
8.13.6
使用程序段搜索类型 5(SERUPRO)时的辅助功能输出.........................................
...484
8.13.7 SERUPRO 末尾 ASUB.................................................................................................488
8.14
隐性输出的辅助功能..................................................................................................
...495
8.15
获取信息....................................................................................................................
...496
8.15.1
针对组的模态 M 辅助功能显示..................................................................................
...496
8.15.2
查询系统变量.............................................................................................................
...497
8.16
前提条件....................................................................................................................
...499
8.16.1
一般前提条件.............................................................................................................
...499
8.16.2
输出特性....................................................................................................................
...500
8.17
示例...........................................................................................................................
...502
8.17.1
预定义辅助功能的扩展...............................................................................................
...502
8.17.2
定义辅助功能.............................................................................................................
...504
8.18
数据表........................................................................................................................
...508
8.18.1
机床数据....................................................................................................................
...508
8.18.1.1 NC 专用机床数据..........................................................................................................508
8.18.1.2
通道专用机床数据......................................................................................................
...508
8.18.2
信号...........................................................................................................................
...509
8.18.2.1
发送至通道的信号......................................................................................................
...509
8.18.2.2
来自通道的信号.........................................................................................................
...510
8.18.2.3
发送至进给轴/主轴的信号..........................................................................................
...512
8.18.2.4
来自进给轴/主轴的信号..............................................................................................
...512
9 K1:BAG、通道、程序运行、复位特性...........................................................................................513
9.1
简要说明....................................................................................................................
...513
9.2
运行方式组(BAG)..................................................................................................
...516
9.2.1 BAG 停止......................................................................................................................518
目录
基本功能
功能手册, 10/2015, 6FC5397-0BP40-5RA3
17
9.2.2 BAG 复位......................................................................................................................519
9.3
运行方式和运行方式切换...........................................................................................
...519
9.3.1
对各运行方式的监控和锁定.......................................................................................
...525
9.3.2
运行方式切换.............................................................................................................
...525
9.4
通道...........................................................................................................................
...526
9.4.1
对通道的全局启动禁止...............................................................................................
...529
9.5
程序测试....................................................................................................................
...530
9.5.1
不输出设定值的程序执行...........................................................................................
...531
9.5.2
程序单段运行.............................................................................................................
...532
9.5.3
采用空运行进给执行程序...........................................................................................
...535
9.5.4
跳过零件程序段.........................................................................................................
...537
9.6
工件仿真....................................................................................................................
...538
9.7
程序段搜索类型 1、2 和 4.........................................................................................
...539
9.7.1
功能说明....................................................................................................................
...540
9.7.2
程序段搜索与其它 NCK 功能的组合使用...................................................................
...543
9.7.2.1
程序段搜索后/中的 ASUB..........................................................................................
...543
9.7.2.2
程序段搜索后的 PLC 动作.........................................................................................
...544
9.7.2.3
程序段搜索后的主轴功能...........................................................................................
...544
9.7.2.4
程序段搜索时读取系统变量.......................................................................................
...546
9.7.3
程序段搜索后自动启动 ASUB....................................................................................
...546
9.7.4
级联程序段搜索.........................................................................................................
...548
9.7.5
带计算的程序段搜索的示例.......................................................................................
...549
9.7.6
前提条件....................................................................................................................
...553
9.7.6.1
压缩器功能(COMPON、COMPCURV、COMPCAD)...........................................
...553
9.8
程序段搜索类型 5(SERUPRO).............................................................................
...553
9.8.1
功能说明....................................................................................................................
...553
9.8.2
重新定位至轮廓(REPOS)......................................................................................
...557
9.8.2.1
通过受控 REPOS 重定位至轮廓................................................................................
...566
9.8.3
搜索加速....................................................................................................................
...567
9.8.4 SERUPRO ASUB.........................................................................................................569
9.8.5
自动执行的 SERUPRO..............................................................................................
...572
9.8.6
禁用程序部分用于恢复执行.......................................................................................
...574
9.8.7
上电、运行方式切换和复位时的特性.........................................................................
...577
9.8.8
前提条件....................................................................................................................
...577
9.8.8.1
目标程序段中的 STOPRE..........................................................................................
...577
9.8.8.2
目标程序段中的 SPOS..............................................................................................
...578
9.8.8.3
运行到固定点(FXS)...............................................................................................
...579
9.8.8.4
以限制的力矩/力运行(FOC)..................................................................................
...579
9.8.8.5
同步主轴....................................................................................................................
...580
9.8.8.6
耦合和主从运行.........................................................................................................
...580
9.8.8.7
轴功能........................................................................................................................
...583
9.8.8.8
齿轮档切换.................................................................................................................
...585
目录
基本功能
18
功能手册, 10/2015, 6FC5397-0BP40-5RA3
9.8.8.9
叠加运动....................................................................................................................
...585
9.8.8.10 NC/PLC 接口信号.........................................................................................................586
9.8.8.11
缺省设置的灵活设定..................................................................................................
...586
9.8.8.12
压缩器功能(COMPON、COMPCURV、COMPCAD)...........................................
...587
9.8.9
系统变量....................................................................................................................
...587
9.9
程序运行....................................................................................................................
...587
9.9.1
缺省设置....................................................................................................................
...588
9.9.1.1
机床数据....................................................................................................................
...589
9.9.1.2
编程...........................................................................................................................
...589
9.9.2
选择并启动 NC 程序..................................................................................................
...594
9.9.3
程序中断....................................................................................................................
...595
9.9.4
通道复位....................................................................................................................
...597
9.9.5
程序状态....................................................................................................................
...598
9.9.6
通道状态....................................................................................................................
...599
9.9.7
对操作和程序动作的响应...........................................................................................
...601
9.9.8
程序运行的时间图示例...............................................................................................
...602
9.9.9
程序跳转....................................................................................................................
...603
9.9.9.1
跳回至程序开始处......................................................................................................
...603
9.9.10
程序部分重复.............................................................................................................
...605
9.9.10.1
编程...........................................................................................................................
...605
9.9.11
事件控制的程序调用(PROG_EVENT).......................................................................
...611
9.9.11.1
功能...........................................................................................................................
...611
9.9.11.2
参数设置....................................................................................................................
...615
9.9.11.3
编程...........................................................................................................................
...619
9.9.11.4
前提条件....................................................................................................................
...620
9.9.11.5
示例...........................................................................................................................
...620
9.9.12
通过停止延迟区控制停止事件....................................................................................
...622
9.9.12.1
功能...........................................................................................................................
...622
9.9.12.2
参数设置....................................................................................................................
...625
9.9.12.3
编程...........................................................................................................................
...626
9.9.12.4
边界条件....................................................................................................................
...627
9.9.12.5
示例...........................................................................................................................
...628
9.10
异步子程序(ASUB)................................................................................................
...629
9.10.1
功能...........................................................................................................................
...629
9.10.1.1
程序运行中 ASUB 的执行过程...................................................................................
...632
9.10.1.2
带 REPOSA 的 ASUB................................................................................................
...633
9.10.1.3 NC 特性........................................................................................................................633
9.10.2
参数设置....................................................................................................................
...635
9.10.3
编程...........................................................................................................................
...639
9.10.4
前提条件....................................................................................................................
...642
9.10.5
示例...........................................................................................................................
...642
9.11
用于 RET 和 REPOS 的用户专用 ASUB...................................................................
...643
9.11.1
功能...........................................................................................................................
...643
目录
基本功能
功能手册, 10/2015, 6FC5397-0BP40-5RA3
19
9.11.2
参数设置....................................................................................................................
...643
9.11.3
编程...........................................................................................................................
...645
9.12
在存在用户报警的情形下启动 ASUB.........................................................................
...646
9.12.1
功能...........................................................................................................................
...646
9.12.2
激活...........................................................................................................................
...647
9.12.3
示例...........................................................................................................................
...648
9.12.3.1
通过复位触发的用户 ASUB - 示例 1..........................................................................
...648
9.12.3.2
通过复位触发的用户 ASUB - 示例 2..........................................................................
...649
9.12.3.3
写入 M0 的用户 ASUB...............................................................................................
...650
9.12.3.4
带停止的用户 ASUB..................................................................................................
...651
9.12.3.5
从停止状态触发的用户 ASUB....................................................................................
...652
9.13
单程序段....................................................................................................................
...654
9.13.1
参数设置....................................................................................................................
...654
9.13.2
编程...........................................................................................................................
...656
9.13.3
前提条件....................................................................................................................
...660
9.13.4
运行方式组中的 A/B 类型单程序段特性.....................................................................
...660
9.14
程序控制....................................................................................................................
...661
9.14.1
通过操作界面或 PLC 用户程序选择功能....................................................................
...661
9.14.2
激活跳转级.................................................................................................................
...663
9.14.3
插补缓存的大小调整..................................................................................................
...664
9.14.4
启用附加基本程序段显示时的程序显示模式..............................................................
...666
9.14.5 ShopMill/ShopTurn 中的基本程序段显示......................................................................667
9.14.6 DIN 程序段的结构.........................................................................................................669
9.14.7
外部执行....................................................................................................................
...672
9.14.8
执行外部子程序(EXTCALL)..................................................................................
...674
9.15
从外部存储器执行(选件).......................................................................................
...678
9.15.1
功能...........................................................................................................................
...678
9.15.2
调试...........................................................................................................................
...679
9.15.2.1
前提条件....................................................................................................................
...679
9.15.2.2
全局零件程序存储器(GDIR)..................................................................................
...680
9.15.2.3 EES 功能下零件程序中的文件处理设置.......................................................................682
9.15.2.4
存储器配置.................................................................................................................
...683
9.16 Process DataShare - 数据输出到外部设备/文件上.......................................................684
9.16.1
功能...........................................................................................................................
...684
9.16.2
调试...........................................................................................................................
...685
9.16.3
编程...........................................................................................................................
...688
9.16.4
边界条件....................................................................................................................
...692
9.17
启动、复位/零件程序结束和零件程序开始的系统设置...............................................
...693
9.17.1
上电后通过定向转换回退刀具....................................................................................
...699
9.18
由子程序替换功能......................................................................................................
...701
9.18.1
概述...........................................................................................................................
...701
9.18.2
替换 M、T/TCA 和 D/DL 功能...................................................................................
...702
目录
基本功能
20
功能手册, 10/2015, 6FC5397-0BP40-5RA3
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