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SINUMERIK 840D SL与828D扩展功能详解:V4.8 SP3用户手册概览
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SINUMERIK 840D SL 和 828D 是西门子针对工业控制领域的高端数控系统,它们提供了丰富的扩展功能,旨在提高生产效率和设备灵活性。这份功能手册V4.8 SP3详细介绍了这些系统在不同方面的特性。
1. **NC 数字量和模拟量输入/输出 (A4)**: 这部分涉及机床与控制系统之间的通信,包括对各种输入信号(如按钮、开关)和输出信号(如伺服电机动作)的管理,确保精确的数据交换。
2. **分布式系统 (B3)**: 仅适用于SINUMERIK 840Dsl,强调了系统的分布式架构,允许多个模块协同工作,增强了系统的可靠性与性能。
3. **手动运行 (H1)**: 提供了手动控制选项,用户可以通过此功能在没有自动程序运行时独立操控机床。
4. **补偿功能 (K3-K5)**: 包括轴向、位置和速度补偿,帮助优化加工精度,适应不同的工件和工艺需求。
5. **跨通道程序协调与逐通道试运行 (K10)**: 有助于测试和优化多轴联动编程,确保顺畅的加工过程。
6. **轴取轴控制 (K10)**: 允许用户在不同轴之间切换或获取数据,增强设备多功能性。
7. **坐标转换 (M1)**: 支持坐标系的转换,便于在不同工作条件下灵活调整加工路径。
8. **测量功能 (M5)**: 提供实时或周期性的测量功能,用于监控加工过程中的精度和质量。
9. **软件挡块与行程开关信号 (N3-N4)**: 专为840Dsl设计的附加功能,用于增强机床的安全性和自动化程度。
10. **定位轴与往复运动 (P2-P5)**: 控制轴线的精准定位和往复运动,支持多种工作模式。
11. **回转轴控制 (R2)**: 适用于需要旋转运动的部件,如齿轮箱和旋转工具。
12. **主轴同步 (S3)**: 实现多轴之间的同步运动,提升生产效率。
13. **存储器配置 (S7)**: 关注系统内存的管理,包括程序存储和数据备份,保证系统的稳定运行。
14. **分度轴 (T1)**: 允许对某些轴进行精确的分度控制,适用于需要复杂运动的场合。
15. **磨削专用刀具补偿与监控 (W4)**: 特别针对磨削工艺的优化功能,确保高效和高质量的磨削加工。
16. **NC/PLC接口信号 (Z2)**: 说明了控制系统与其他设备的通信接口,实现更深层次的集成与自动化。
17. **法律资讯与警告提示 (附录)**: 提醒用户在操作过程中注意安全规范,包括不同等级的警告和操作限制,确保人员和设备安全。
这份SINUMERIK 840D SL_828D的功能手册V4.8 SP3提供了全面的技术指导,覆盖了从基础输入输出到高级功能的各个方面,对于熟悉和充分利用这些数控系统的用户来说,是不可或缺的参考资料。
5.8.2.1
圆度测试....................................................................................................................
...363
5.8.3
边界条件....................................................................................................................
...367
5.9
带自适应特性曲线的摩擦补偿....................................................................................
...367
5.9.1
功能说明....................................................................................................................
...367
5.9.2
调试...........................................................................................................................
...368
5.9.3
边界条件....................................................................................................................
...370
5.10
带自适应特性曲线的摩擦补偿....................................................................................
...371
5.10.1
功能说明....................................................................................................................
...371
5.10.2
调试...........................................................................................................................
...372
5.10.2.1
激活功能....................................................................................................................
...372
5.10.2.2 SINUMERIK Operate 操作界面的调试功能..................................................................373
5.10.2.3
设置特性曲线控制点处的加速度................................................................................
...375
5.10.2.4
速度连接脉冲.............................................................................................................
...377
5.10.2.5
转矩连接脉冲.............................................................................................................
...380
5.11
悬挂轴上的补偿.........................................................................................................
...383
5.11.1
电子配重....................................................................................................................
...383
5.11.2
附加功能: 重启延时.................................................................................................
...384
5.12
数据表........................................................................................................................
...386
5.12.1
机床数据....................................................................................................................
...386
5.12.1.1
通用机床数据.............................................................................................................
...386
5.12.1.2
通道专用机床数据......................................................................................................
...387
5.12.1.3
进给轴/主轴专用机床数据..........................................................................................
...387
5.12.2
设定数据....................................................................................................................
...389
5.12.2.1
通用设定数据.............................................................................................................
...389
5.12.2.2
进给轴/主轴专用设定数据..........................................................................................
...389
5.12.3
信号...........................................................................................................................
...390
5.12.3.1
从 NC 发出的信号......................................................................................................
...390
5.12.3.2
从 BAG 发出的信号...................................................................................................
...390
5.12.3.3
来自通道的信号.........................................................................................................
...390
5.12.3.4
到进给轴/主轴的信号.................................................................................................
...390
5.12.3.5
来自进给轴/主轴的信号..............................................................................................
...390
6 K5:跨通道程序协调和逐通道试运行...............................................................................................391
6.1
跨通道程序协调.........................................................................................................
...391
6.1.1
协调指令 (INIT、START、WAITM、WAITMC、WAITE、SETM、CLEARM)..........
...391
6.1.2
连续路径运行中的有条件停止 (WAITMC)..................................................................
...397
6.2
单通道式试车.............................................................................................................
...401
6.2.1
功能...........................................................................................................................
...401
6.2.2
过程...........................................................................................................................
...402
6.2.3
单通道视图.................................................................................................................
...402
6.2.4
多通道视图.................................................................................................................
...404
6.2.5
系统变量....................................................................................................................
...407
6.2.6
边界条件....................................................................................................................
...407
目录
扩展功能
16
功能手册, 08/2018, 6FC5397-1BP40-6RA2
6.2.7
示例...........................................................................................................................
...408
6.3
边界条件....................................................................................................................
...410
6.3.1
运行方式 MDI:连续路径运行和 WAITMC................................................................
...410
6.3.2
根据 WAIT 指令非同步开始运行................................................................................
...410
7 K10:跨通道取轴................................................................................................................................413
7.1
概述...........................................................................................................................
...413
7.2
调试...........................................................................................................................
...413
7.3
编程:使能轴(RELEASE).....................................................................................
...414
7.4
编程:取轴(GET、GETD)....................................................................................
...415
7.5
自动取轴....................................................................................................................
...417
7.6
通过 PLC 取轴...........................................................................................................
...419
7.7
通过轴容器旋转取轴..................................................................................................
...421
7.8
触发/不触发预处理停止的取轴...................................................................................
...422
7.9
仅由 PLC 控制的轴....................................................................................................
...423
7.10
固定指定给 PLC 的轴................................................................................................
...424
7.11
跨通道取轴和经过旋转的 WCS 中的几何轴的综合应用.............................................
...425
7.12
通过同步动作取轴......................................................................................................
...427
7.13
跨通道取轴和龙门轴的综合应用................................................................................
...429
7.14
状态图........................................................................................................................
...429
7.15
边界条件....................................................................................................................
...430
7.15.1
通过 PLC 跨通道取轴................................................................................................
...431
7.15.2
带计算的程序段搜索..................................................................................................
...431
7.16
示例...........................................................................................................................
...431
7.17
数据表........................................................................................................................
...433
7.17.1
机床数据....................................................................................................................
...433
7.17.1.1
通用机床数据.............................................................................................................
...433
7.17.1.2
通道专用机床数据......................................................................................................
...433
7.17.1.3
进给轴/主轴专用机床数据..........................................................................................
...436
7.17.2
设定数据....................................................................................................................
...437
7.17.2.1
通道专用设定数据......................................................................................................
...437
7.17.3
信号...........................................................................................................................
...437
7.17.3.1
发送至通道的信号......................................................................................................
...437
7.17.3.2
来自通道的信号.........................................................................................................
...437
7.17.3.3
到进给轴/主轴的信号.................................................................................................
...437
7.17.3.4
来自进给轴/主轴的信号..............................................................................................
...438
目录
扩展功能
功能手册, 08/2018, 6FC5397-1BP40-6RA2
17
8 M1:坐标转换..................................................................................................................................439
8.1
端面转换 TRANSMIT(选件)..................................................................................
...439
8.1.1
功能...........................................................................................................................
...439
8.1.1.1
引言...........................................................................................................................
...439
8.1.1.2
加工方式....................................................................................................................
...440
8.1.1.3
工作区域限制.............................................................................................................
...446
8.1.1.4 TRANSMIT 下的叠加运动.............................................................................................447
8.1.1.5
回转轴旋转超 360 度时的检查...................................................................................
...448
8.1.2
参数设置....................................................................................................................
...448
8.1.2.1
概述...........................................................................................................................
...448
8.1.2.2
轴配置........................................................................................................................
...450
8.1.2.3
专用设置....................................................................................................................
...452
8.1.3
编程...........................................................................................................................
...454
8.1.4
边界条件....................................................................................................................
...455
8.1.5
示例...........................................................................................................................
...456
8.2
柱面转换 TRACYL(选件).......................................................................................
...460
8.2.1
功能...........................................................................................................................
...460
8.2.2
参数设置....................................................................................................................
...464
8.2.2.1
概述...........................................................................................................................
...464
8.2.2.2
轴配置........................................................................................................................
...466
8.2.2.3
专用设置....................................................................................................................
...468
8.2.3
编程...........................................................................................................................
...472
8.2.4
边界条件....................................................................................................................
...475
8.2.5
示例...........................................................................................................................
...478
8.2.5.1
柱面槽加工,“X+Y+C+Z”轴配置..............................................................................
...478
8.2.5.2
柱面槽加工,“X-Y-Z-A-C”轴配置.............................................................................
...483
8.3
偏斜角转换(斜置轴)TRAANG(选件).................................................................
...486
8.3.1
功能...........................................................................................................................
...486
8.3.2
参数设置....................................................................................................................
...488
8.3.2.1
概述...........................................................................................................................
...488
8.3.2.2
轴配置........................................................................................................................
...489
8.3.2.3
专用设置....................................................................................................................
...491
8.3.3
编程...........................................................................................................................
...492
8.3.3.1
激活可编程角度的斜角转换 (TRAANG).....................................................................
...492
8.3.3.2
激活带固定角度的斜角转换(TRAANG)......................................................................
...493
8.3.3.3
在磨床上斜向切入 (G5, G7).......................................................................................
...494
8.3.4
边界条件....................................................................................................................
...496
8.3.5
示例...........................................................................................................................
...498
8.4
坐标转换级联.............................................................................................................
...501
8.4.1
功能...........................................................................................................................
...501
8.4.1.1
引言...........................................................................................................................
...501
8.4.1.2
系统变量....................................................................................................................
...503
8.4.2
编程...........................................................................................................................
...506
目录
扩展功能
18
功能手册, 08/2018, 6FC5397-1BP40-6RA2
8.4.3
示例...........................................................................................................................
...507
8.4.3.1
坐标转换级联的应用示例...........................................................................................
...507
8.4.3.2
在坐标转换级联中确定轴位置....................................................................................
...511
8.5
固定生效的坐标转换..................................................................................................
...514
8.6
坐标 PTP 运动...........................................................................................................
...518
8.6.1
功能...........................................................................................................................
...518
8.6.2
调试...........................................................................................................................
...520
8.6.2.1
上电后的特性.............................................................................................................
...520
8.6.2.2
复位/零件程序结束后的特性......................................................................................
...521
8.6.2.3
考虑 PTP 运动中的软件限制......................................................................................
...521
8.6.2.4
显示 STAT 和 TU.......................................................................................................
...522
8.6.3
编程...........................................................................................................................
...523
8.6.3.1
激活/取消坐标 PTP 运动 (PTP、PTPG0、PTPWOC、CP)......................................
...523
8.6.3.2
给定铰接位置 (STAT)................................................................................................
...524
8.6.3.3
给定轴交角符号 (TU).................................................................................................
...528
8.6.3.4
示例 1:带 ROBX 转换的 6 轴机械手的 PTP 运动....................................................
...531
8.6.3.5
示例 2:生成 5 轴转换时的 PTP 运动.......................................................................
...532
8.6.3.6
示例 3:PTPG0 和 TRANSMIT.................................................................................
...533
8.6.4
边界条件....................................................................................................................
...534
8.7
坐标手动运动(选件)...............................................................................................
...536
8.8
通过零件程序/软键激活坐标转换机床数据.................................................................
...544
8.8.1
功能...........................................................................................................................
...544
8.8.2
边界条件....................................................................................................................
...545
8.8.3
上电、运行方式切换、复位、程序段搜索、REPOS 时的控制系统特性....................
...547
8.8.4
相关机床数据列表......................................................................................................
...547
8.8.5
示例...........................................................................................................................
...550
8.9
数据表........................................................................................................................
...551
8.9.1
机床数据....................................................................................................................
...551
8.9.1.1 TRANSMIT...................................................................................................................551
8.9.1.2 TRACYL.......................................................................................................................553
8.9.1.3 TRAANG.......................................................................................................................555
8.9.1.4
坐标转换级联.............................................................................................................
...556
8.9.1.5
非坐标转换专用机床数据...........................................................................................
...556
8.9.2
信号...........................................................................................................................
...557
8.9.2.1
发送至通道的信号......................................................................................................
...557
8.9.2.2
来自通道的信号.........................................................................................................
...557
9 M5:测量.........................................................................................................................................559
9.1
简要说明....................................................................................................................
...559
9.2
硬件条件....................................................................................................................
...560
9.2.1
可使用的测头.............................................................................................................
...560
9.3
单通道测量.................................................................................................................
...561
目录
扩展功能
功能手册, 08/2018, 6FC5397-1BP40-6RA2
19
9.3.1
测量...........................................................................................................................
...561
9.3.2
测量结果....................................................................................................................
...562
9.4
轴专用测量.................................................................................................................
...563
9.4.1
测量...........................................................................................................................
...563
9.4.2
报文选择....................................................................................................................
...571
9.4.3
测量结果....................................................................................................................
...572
9.5
设置零点、工件测量和刀具测量................................................................................
...573
9.5.1
实际值设定和对刀......................................................................................................
...573
9.5.2
工件测量....................................................................................................................
...574
9.5.2.1
输入值........................................................................................................................
...575
9.5.2.2
选择测量....................................................................................................................
...583
9.5.2.3
输出值........................................................................................................................
...584
9.5.2.4
计算方法....................................................................................................................
...585
9.5.2.5
计算时采用的单位和测量变量....................................................................................
...588
9.5.2.6
诊断...........................................................................................................................
...590
9.5.3
工件测量类型.............................................................................................................
...590
9.5.3.1
测量棱边(测量类型 1、2、3)................................................................................
...590
9.5.3.2
测量角(测量类型 4、5、6、7)..............................................................................
...595
9.5.3.3
测量钻孔(测量类型 8)............................................................................................
...599
9.5.3.4
测量轴(测量类型 9)...............................................................................................
...602
9.5.3.5
测量槽(测量类型 12).............................................................................................
...603
9.5.3.6
测量隔断(测量类型 13)..........................................................................................
...606
9.5.3.7
测量几何轴和辅助轴(测量类型 14、15)................................................................
...607
9.5.3.8
测量斜边(测量类型 16)..........................................................................................
...610
9.5.3.9
测量倾斜平面中的角度(测量类型 17)....................................................................
...611
9.5.3.10
通过测量重新定义 WCS 参考系统(测量类型 18)..................................................
...615
9.5.3.11
1 维、2 维、3 维设定值给定测量(测量类型 19、20、21).....................................
...618
9.5.3.12
任意坐标系中的测量点测量(测量类型 24).............................................................
...623
9.5.3.13
测量矩形(测量类型 25)..........................................................................................
...627
9.5.3.14
用于备份数据管理框架的测量(测量类型 26).........................................................
...628
9.5.3.15
用于恢复备份的数据管理框架的测量(测量类型 27)..............................................
...629
9.5.3.16
用于为锥面车削设定叠加旋转的测量(测量类型 28)..............................................
...630
9.5.4
刀具测量....................................................................................................................
...631
9.5.5
刀具测量的测量类型..................................................................................................
...632
9.5.5.1
测量刀具长度(测量类型 10)..................................................................................
...632
9.5.5.2
测量刀具直径(测量类型 11)..................................................................................
...635
9.5.5.3
通过放大镜功能测量刀具长度(测量类型 22).........................................................
...636
9.5.5.4
通过标记位置或当前位置测量刀具长度(测量类型 23)...........................................
...637
9.5.5.5
通过定向测量两把刀具的长度....................................................................................
...639
9.6
测量精度和测试.........................................................................................................
...651
9.6.1
测量精度....................................................................................................................
...651
9.6.2
测头功能测试.............................................................................................................
...652
9.7
仿真测量....................................................................................................................
...652
目录
扩展功能
20
功能手册, 08/2018, 6FC5397-1BP40-6RA2
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