欧姆龙CPM2C-S/S100C系列控制器操作手册：安全与使用指南

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欧姆龙(OMRON)CPM2C-S/S100C/S110C/S100C-DRT系列操作手册是一份详细的指南，涵盖了该公司生产的可编程控制器系统SYSMAC中的高级型号。这份文档是针对CPM2C-S型号以及其变体S100C、S110C和带数据记录功能的S100C-DRT和S110C-DRT的官方操作手册，发布日期为2000年11月。该操作手册的核心内容包括但不限于以下几个方面： 1. 产品概述：CPM2C-S是一款功能强大的PLC（可编程逻辑控制器），适用于工业自动化控制环境。它的设计旨在提供高效、灵活和易于编程的解决方案，适合各种制造业应用。 2. 编程与控制结构：手册详细解释了如何使用SYSMAC编程语言进行编程，包括梯形图、指令表（LAD）和功能块图（FBD）等不同的编程方法。此外，还介绍了控制器的输入/输出接口，以及如何配置和管理这些接口。 3. 安全注意事项：手册中强调了安全操作的重要性，使用警示图标（如DANGER、WARNING和CAUTION）来标记潜在危险情况。用户必须遵循手册中的所有安全指导，以防止人员伤害和设备损坏。例如，警告可能涉及电源操作、高电压处理或错误编程可能导致的后果。 4. 产品命名规则：在手册中，所有的OMRON产品名称全大写，且“Unit”一词在提及产品时也采用大写，这有助于用户识别和区分不同的产品型号。 5. 参考信息：手册提供了完整的OMRON产品引用，帮助用户快速定位特定产品的特性和功能，无论是在安装、维护还是故障排除时都能找到所需的信息。通过阅读这份操作手册，用户可以全面了解CPM2C-S系列控制器的工作原理、功能特性、安装步骤、编程方法和安全措施，从而有效地将其应用于工业自动化项目中，提升生产效率和安全性。对于任何从事自动化控制或PLC技术的工程师和技术人员来说，这是一份不可或缺的参考资料。

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1-2SectionSystem Configurations

1-1 CPM2C-S Features and Functions

1-1-1 CPM2C-S Features

The

CPM2C-S PCs are compact CPM2C PCs that have been equipped with the

functions of a CompoBus/S Master. The CPM2C-S incorporates a variety of

special features

just like the CPM2C, including synchronized pulse control, in

terrupt inputs, pulse outputs, and a clock function.

• The

standard CompoBus/S interface increases

the PC’

s I/O capacity

, reduces

wiring, and saves space.

CompoBus/S Slaves

• The

CPM2C-S is a compact Unit, so it can be incorporated into almost any ma

chine.

Furthermore, the CPM2C-S CPU Unit can be mounted in any

direction.

• The CPM2C-S100C-DRT and CPM2C-S110C-DRT are also equipped with

DeviceNet

Slave functions to provide distributed control

through a DeviceNet

connection with a host PC.

• The

CPM2C-S itself can handle a wide range of

machine control applications.

addition, the CPM2C-S is capable of

communications with devices such as

personal

computers and OMRON Programmable

erminals so it is ideal to use

to expand or upgrade existing systems.

CPM2C-S100C

CPM2C-S110C

CPM2C-S100C-DRT

CPM2C-S110C-DRT

Communications

port

CompoBus/S

interface

I/O

connector

DeviceNet

interface

• The

CPM2C-S CPU Unit has a total of 10 I/O points: 6 inputs and 4 transistor

outputs. Up to 3 CPM2C-series Expansion I/O Units can be connected for a

maximum I/O capacity of 106 I/O points with three 32-point Expansion I/O

Units.

It is possible to connect up to

362 I/O points by adding Slaves through

the CompoBus/S system.

• The

communications port can

be used simultaneously as two ports: Peripheral

and

RS-232C. The peripheral port supports Programming Devices, Host Link,

and

no-protocol communications. The RS-232C port supports Host Link,

no-

protocol (serial), 1:1 Link, and 1:1 NT Link communications.

1-2SectionSystem Configurations

• Connect up to 3 Expansion Units such as CPM2C-series Analog I/O Units,

Temperature Sensor Units, or CompoBus/S I/O Link Units for CompoBus/S

Slave functions.

Up to 32 CompoBus/S Slaves can be connected to create a Remote I/O Link

with up to 256 I/O points. It is easy to build an efficient, long-range distributed

system

with less wiring by connecting

CompoBus/S I/O T

erminals, Analog T

er-

minals, Sensor Terminals, and Bit Chain Terminals.

Example System Configuration

CS1, C200HX/HE/HG,

CVM1, or CV

-series PC

DeviceNet Unit (Master)

DeviceNet Slave

As a DeviceNet Slave, the

CPM2C-S supports remote I/O

communications with up to 32

input words and 32 output words

as well as explicit message

communications.

DeviceNet transmission line

DeviceNet Slave

Expansion (I/O) Unit (3 max.)

CPM2C-S

As a CompoBus/S

Master

, the CPM2C-S

can control remote

I/O (up to 256 points)

on Slaves.

CompoBus/S transmission line

CompoBus/S Slaves

I/O control, interrupt in

puts, high-speed count

ers, pulse outputs, syn

chronized pulse control,

and analog I/O

I/O control and analog I/O

When the CPM2C-S is used as a DeviceNet Slave, an I/O Link of up to 1,024

points (512 inputs and 512 outputs) can be created with the Master. The input

and output areas used in the I/O Link can be allocated independently and the

data

areas, starting addresses, and size of these Read/W

rite areas can be spe

cified

freely

. (The Read/W

rite areas can be set in the PC Setup or using the Devi

ceNet Configurator.)

Explicit message communications can be initiated from the Master to read or

write data in any data area in the CPM2C-S.

Basic Functions

The CPM2C-S PCs are one-piece PCs with 10 I/O points (6 inputs and 4 out-

puts)

in a built-in connector

. There are 2 types

of outputs available (sinking tran

sistor outputs, and sourcing transistor outputs). All CPM2C-S PCs require

a 24-VDC power supply.

CompoBus/S

Slaves and up to

3 Expansion I/O Units can be connected to the

CPU Unit to increase the PC’s I/O capacity to a maximum of 362 I/O points.

CompoBus/S Master

Functions

DeviceNet Slave

Functions

(-DRT Models Only)

CPU Unit Variations

Expansion I/O Units and

CompoBus/S Slaves

1-2SectionSystem Configurations

There

are 23 dif

ferent Expansion I/O Units available, including Units with 32 I/O

points, 24 I/O points, 20 I/O points, 10 I/O points, 8 input points, 8 output points,

16 inputs points, and 16 output points. The maximum I/O capacity of 106 I/O

points

is achieved by connecting three 32-point Expansion I/O Units to the CPU

Unit.

The

CompoBus/S Master functions

allow I/O Slaves to be connected providing

an additional capacity of up to 256 I/O points (128 inputs and 128 outputs.)

The

same Programming Devices, such as Programming Consoles and Support

Software, can be used for the C200H, C200HS, C200HX/HG/HE, CQM1,

CQM1H, CPM1, CPM1A, CPM2A, CPM2C and SRM1(-V2) PCs, so existing

ladder program resources can be used effectively.

Built-in Motor Control Capability

Synchronized

pulse

control provides an easy way to synchronize the operation

of a peripheral piece of equipment with the main equipment. The output pulse

frequency can be controlled as some multiple of the input pulse frequency, al-

lowing

the speed of a peripheral piece of equipment (such as a supply conveyor)

to be synchronized with the speed of the main piece of equipment.

Encoder

CPM2C-S

Motor

driver

Motor

Pulses are output as a fixed multiple of the input frequency

The CPM2C-S has a two kinds of high-speed counter inputs. The high-speed

counter

input has a response frequency of 20 kHz/5 kHz and the interrupt inputs

(in counter mode) have a response frequency of 2 kHz.

• The

single high-speed counter can be used in any one of the four input modes:

differential

phase mode (5 kHz), pulse plus direction

input mode (20 kHz), up/

down

pulse mode (20 kHz), or increment mode (20 kHz). Interrupts can be trig

gered when the count matches a set value or falls within a specified range.

One high-speed counter can be used.

• The

interrupt inputs (counter mode) can be used for incrementing counters or

decrementing

counters (2 kHz) and trigger an interrupt (executing the interrupt

program) when the count matches the target value.

Two interrupt inputs can be used.

CPM2C-S PCs have two outputs that can produce 10 Hz to 10 kHz pulses

(single-phase outputs).

• When

used as

single-phase pulse outputs, there can be two outputs with a fre

quency range of 10 Hz to 10 kHz with a fixed duty ratio or 0.1 to 999.9 Hz with a

variable duty ratio (0 to 100% duty ratio).

• When

used as pulse plus direction or up/down pulse outputs, there can be just

one output with a frequency range of 10 Hz to 10 kHz.

High-speed Input Capabilities for Machine Control

The

CPU Units have 2 inputs that can

be used as interrupt inputs. These inputs

are

shared with quick-response inputs and interrupt

inputs in counter mode and

have

a minimum input signal width of 50

s and response time of 0.3 ms. When

interrupt input goes ON, the main program is stopped and the interrupt pro

gram is executed.

Share Programming

Devices

Synchronized Pulse

Control

High-speed Counters and

Interrupts

Easy Position Control

with Pulse Outputs

High-speed Interrupt

Input Function

1-2SectionSystem Configurations

The

CPU Units have 2 inputs that can be used as quick-response inputs to reli

ably

read inputs with a signal width as short as 50

µs

regardless of the cycle time.

These inputs are shared with interrupt inputs and interrupt inputs in counter

mode.

The input time constant for all inputs can be set to 1 ms, 2 ms, 3 ms, 5 ms,

10 ms,

20 ms, 40 ms, or 80 ms. The ef

fects of chattering and external noise can

be reduced by increasing the input time constant.

Analog I/O Supported by Expansion Units and CompoBus/S Master Functions

to 3 optional Analog I/O Units can be connected to the CPM2C-S. For each

Analog

I/O Unit mounted

to the Unit, 2 analog input points and 1 analog output

point are available. By mounting 3 Analog I/O Units, a maximum of 6 analog

input

points and 3 analog output points can be made available. (By using a com

bination of the PID(––) instruction and PWM(––) instruction, time proportional

control is possible.)

• The ranges supported for analog input signals are 0 to 5 V, 0 to 10 V, –10 to

10 V,

0 to 20 mA, and 4 to 20 mA, and the resolution is 1/6000 (full scale). The

averaging function and power interruption detection function can be used.

• The

ranges supported for analog output signals are 1 to 5 V

, 0

to 10 V

, –10 to

10 V, 0 to 20 mA, and 4 to 20 mA, and the resolution is 1/6000 (full scale).

to 8 analog inputs and 8 analog outputs can be connected through a Compo

Bus/S Analog I/O Terminal.

Up to 3 optional Temperature Sensor Units can be mounted to the CPM2C-S.

There

are 2 models of T

emperature Sensor Unit: One for input from a thermo

couple

sensor and one for input from a platinum resistance thermometer sensor

There are 2 input points on each Temperature Sensor Unit.

• Thermocouple

inputs (and measurement ranges): K (–200 to 1,300

C), K (

0.0

to 500.0°C), J (-100 to 850°C), and J (0.0 to 400.0°C).

• Platinum resistance thermometer inputs (and measurement ranges): Pt100

(–200.0 to 650.0°C), JPt100 (–200.0 to 650.0°C).

Other Functions

The

interval timer can be set between 0.5 and 319,968 ms and can be set to gen

erate

just one interrupt (one-shot mode) or periodic interrupts (scheduled inter

rupt mode).

The clock (accuracy within 1 minute/month) can be read from the program to

show

the current

year

, month, day

, day of the week, and time. The clock can be

set

from a Programming Device (such as a Programming Console) or the time

can be adjusted by rounding up or down to the nearest minute.

TIML(––)

a long-term timer that accommodates set values up to 99,990 sec

onds

(27 hours, 46 minutes,

30 seconds). When combined with the SECONDS

HOURS conversion instruction (HMS(––)), the long-term timer provides an

easy way to control equipment scheduling.

Quick-response Input

Function

Stabilizing Input Filter

Function

Analog I/O Units

Analog I/O Terminals

Temperature Sensor

Units

Interval Timer Interrupts

Calendar/Clock

Long-term Timer

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