Rexroth IndraDrive C HCS03.1 动力模块项目规划手册

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"INDRV-HCS03.1-PR02驱动动力部分修订本" 这篇文档是关于博世力士乐（Bosch Rexroth）IndraDrive C系列驱动控制器中HCS03.1动力部分的修订版，主要针对工业液压、电动驱动与控制、线性运动及装配技术、气动、服务自动化以及移动液压等领域。该手册的版本号为R911307049，第二版，发布日期为2005年2月。 "Rexroth IndraDrive C Drive Controllers Power Sections HCS03.1"是博世力士乐一款高性能的驱动控制器，HCS03.1是其特定的功率部分。此设备通常用于精密控制和高效驱动各种工业应用中的电机，提供灵活的电气驱动解决方案。项目规划手册"DOK-INDRV*-HCS03.1-PR02-EN-P"包含了以下关键信息： 1. 如何设计控制柜：手册提供了在设计控制柜时应考虑的电气和机械规格，确保驱动控制器能够适应并集成到各种工厂自动化环境中。 2. 控制柜内安装驱动控制器的方法：详细说明了驱动控制器的安装步骤，包括接线、固定和散热等关键环节，以确保设备安全稳定运行。 3. 驱动系统的安装：涵盖了驱动系统从连接电源、电机到调试的全过程，帮助用户正确安装和配置整个驱动系统。 4. 技术数据更新：文档对HCS03.1的动力参数进行了更新，提供了最新的技术规格。 5. 新增初步数据：包括了声压级和主电源供应的相关信息，这些对于评估设备的噪音水平和电源需求至关重要。 6. 更多负载和电流剖面：增加了不同工况下的负载和电流特性，有助于用户根据实际应用选择合适的驱动配置。 7. 手册结构调整：手册结构与"Rexroth IndraDrive Drive Sys"项目的规划手册相匹配，提高了用户的查阅效率和使用体验。这份文档对于那些需要使用或维护博世力士乐IndraDrive C系列驱动控制器的工程师和技术人员来说，是一份重要的参考资料，它能帮助他们正确规划和实施项目，确保设备的高效、安全运行。通过详细的技术指导，用户可以更好地理解和操作这些先进的驱动解决方案，从而优化他们的生产流程。

2-2 Important Directions for Use Rexroth IndraDrive C HCS03.1

DOK-INDRV*-HCS03.1****-PR02-EN-P

Areas of Use and Application

Drive controllers made by Rexroth are designed to control electrical

motors and monitor their operation.

Control and monitoring of the motors may require additional sensors and

actors.

Note: The drive controllers may only be used with the accessories

and parts specified in this document. If a component has not

been specifically named, then it may not be either mounted or

connected. The same applies to cables and lines.

Operation is only permitted in the specified configurations and

combinations of components using the software and firmware

as specified in the relevant function descriptions.

Every drive controller has to be programmed before starting it up, making

it possible for the motor to execute the specific functions of an application.

The drive controllers are designed for use in single or multiple-axis drive

and control applications.

To ensure an application-specific use, the drive controllers are available

with differing drive power and different interfaces.

Typical applications of drive controllers are:

• handling and mounting systems,

• packaging and foodstuff machines,

• printing and paper processing machines and

• machine tools.

The drive controllers may only be operated under the assembly,

installation and ambient conditions as described here (temperature,

system of protection, humidity, EMC requirements, etc.) and in the

position specified.

2.2 Inappropriate Use

Using the drive controllers outside of the above-referenced areas of

application or under operating conditions other than described in the

document and the technical data specified is defined as “inappropriate

use".

Drive controllers may not be used if

• they are subject to operating conditions that do not meet the above

specified ambient conditions. This includes, for example, operation

under water, in the case of extreme temperature fluctuations or

extremely high maximum temperatures or if

• Rexroth has not specifically released them for that intended purpose.

Please note the specifications outlined in the general safety

instructions!

Rexroth IndraDrive C HCS03.1 Safety Instructions for Electric Drives and Controls 3-3

DOK-INDRV*-HCS03.1****-PR02-EN-P

3.4 General Information

• Bosch Rexroth AG is not liable for damages resulting from failure to

observe the warnings provided in this documentation.

• Read the operating, maintenance and safety instructions in your

language before starting up the machine. If you find that you cannot

completely understand the documentation for your product, please ask

your supplier to clarify.

• Proper and correct transport, storage, assembly and installation as

well as care in operation and maintenance are prerequisites for

optimal and safe operation of this equipment.

• Only persons who are trained and qualified for the use and operation

of the equipment may work on this equipment or within its proximity.

• The persons are qualified if they have sufficient knowledge of the

assembly, installation and operation of the equipment as well as an

understanding of all warnings and precautionary measures noted in

these instructions.

• Furthermore, they must be trained, instructed and qualified to

switch electrical circuits and equipment on and off in accordance

with technical safety regulations, to ground them and to mark them

according to the requirements of safe work practices. They must

have adequate safety equipment and be trained in first aid.

• Only use spare parts and accessories approved by the manufacturer.

• Follow all safety regulations and requirements for the specific

application as practiced in the country of use.

• The equipment is designed for installation in industrial machinery.

• The ambient conditions given in the product documentation must be

observed.

• Use only safety features and applications that are clearly and explicitly

approved in the Project Planning Manual.

For example, the following areas of use are not permitted: construction

cranes, elevators used for people or freight, devices and vehicles to

transport people, medical applications, refinery plants, transport of

hazardous goods, nuclear applications, applications sensitive to high

frequency, mining, food processing, control of protection equipment

(also in a machine).

• The information given in the documentation of the product with regard

to the use of the delivered components contains only examples of

applications and suggestions.

The machine and installation manufacturer must

• make sure that the delivered components are suited for his

individual application and check the information given in this

documentation with regard to the use of the components,

• make sure that his application complies with the applicable safety

regulations and standards and carry out the required measures,

modifications and complements.

• Startup of the delivered components is only permitted once it is sure

that the machine or installation in which they are installed complies

with the national regulations, safety specifications and standards of the

application.

• Operation is only permitted if the national EMC regulations for the

application are met.

The instructions for installation in accordance with EMC requirements

can be found in the documentation "EMC in Drive and Control

Systems".

The machine or installation manufacturer is responsible for

3-4 Safety Instructions for Electric Drives and Controls Rexroth IndraDrive C HCS03.1

DOK-INDRV*-HCS03.1****-PR02-EN-P

compliance with the limiting values as prescribed in the national

regulations.

• Technical data, connections and operational conditions are specified in

the product documentation and must be followed at all times.

3.5 Protection Against Contact with Electrical Parts

Note: This section refers to equipment and drive components with

voltages above 50 Volts.

Touching live parts with voltages of 50 Volts and more with bare hands or

conductive tools or touching ungrounded housings can be dangerous and

cause electric shock. In order to operate electrical equipment, certain

parts must unavoidably have dangerous voltages applied to them.

DANGER

High electrical voltage! Danger to life, severe

bodily harm by electric shock!

⇒ Only those trained and qualified to work with or on

electrical equipment are permitted to operate, maintain

or repair this equipment.

⇒ Follow general construction and safety regulations when

working on high voltage installations.

⇒ Before switching on power the ground wire must be

permanently connected to all electrical units according

to the connection diagram.

⇒ Do not operate electrical equipment at any time, even

for brief measurements or tests, if the ground wire is not

permanently connected to the points of the components

provided for this purpose.

⇒ Before working with electrical parts with voltage higher

than 50 V, the equipment must be disconnected from

the mains voltage or power supply. Make sure the

equipment cannot be switched on again unintended.

⇒ The following should be observed with electrical drive

and filter components:

⇒ Wait thirty (30) minutes after switching off power to

allow capacitors to discharge before beginning to work.

Measure the voltage on the capacitors before beginning

to work to make sure that the equipment is safe to

touch.

⇒ Never touch the electrical connection points of a

component while power is turned on.

⇒ Install the covers and guards provided with the

equipment properly before switching the equipment on.

Prevent contact with live parts at any time.

⇒ A residual-current-operated protective device (RCD)

must not be used on electric drives! Indirect contact

must be prevented by other means, for example, by an

overcurrent protective device.

⇒ Electrical components with exposed live parts and

uncovered high voltage terminals must be installed in a

protective housing, for example, in a control cabinet.

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