
2928 IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 61, NO. 8, AUGUST 2014
An Effective Approach of Reducing the
Keep-Out-Zone Induced by Coaxial
Through-Silicon-Via
Fengjuan Wang, Zhangming Zhu, Member, IEEE, Yintang Yang, Xiangkun Yin, Xiaoxian Liu, and Ruixue Ding
Abstract—Keep-out-zone (KOZ) is a conservative way to pre-
vent any devices/cells from being impacted by the through-silicon-
via (TSV)-induced stress. In this paper, an effective approach
was proposed of reducing the KOZ induced by coaxial TSV, by
using the structure of coaxial-annular TSV, without decreasing
the electrical performance of coaxial TSV. The analytical model
was developed appropriate for the thermal stress induced by
both coaxial and coaxial-annular TSVs, and was verified by
the finite element method. The KOZs induced by coaxial and
coaxial-annular TSVs were compared in detail, and the effects
of Cu plasticity, TSV material, TSV size, and inner metal
plating ratio of coaxial-annular TSV were also studied. The
electrical characteristics of different TSVs were compared by
employing ANSYS’ HFSS, and a feasible fabrication process for
coaxial-annular TSV was suggested. It could be concluded that:
1) a 1.6-µ m (22.2%) drop of KOZ for coaxial-annular TSV could
be reached as compared with that of coaxial TSV; 2) coaxial-
annular TSV was proved to offer the same superior signal
integrity with coaxial TSV, improving S21 by about 93% at
5 GHz and 60% at 20 GHz compared with ordinary cylindrical
and annular TSVs; and 3) the coaxial-annular TSV is realizable.
Index Terms— 3-D, integration, keep-out-zone (KOZ), thermal
stress, through-silicon-via (TSV).
I. INTRODUCTION
W
ITH the continuous development of semiconductor
technology node, the conventional planar integrated
circuit (IC) scaling has reached limits that are difficult to
surpass. The chip scaling and functionality increase result
in interconnect delay increase, limiting IC performance, and
increasing power consumption [1]. The 3-D integration has
emerged as an effective approach to enable smaller form
factor, higher performance, and lower power consumption
as opposed to conventional technologies [2], [3]. Through-
silicon-via (TSV) is the core technology that provides a verti-
cal interconnection with greatly reduced wire length among the
stacked dies [4]. However, due to the mismatch in coefficient
Manuscript received January 6, 2014; accepted June 10, 2014. Date of
publication June 25, 2014; date of current version July 21, 2014. This
work was supported in part by the National Natural Science Foundation of
China under Grant 61322405, Grant 61204044, Grant 61376039, and Grant
61334003, in part by the National Key Basic Research Program of China
under Grant 2014CB33990, and in part by the Fundamental Research Funds
for the Central Universities under Grant K5051325005. The review of this
paper was arranged by Editor H. S. Momose.
The authors are with the School of Microelectronics, Xidian University,
Xi’an 710071, China (e-mail: zmyh@263.net).
Color versions of one or more of the figures in this paper are available
online at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TED.2014.2330838
of thermal expansion (CTE) between TSV materials and
silicon, TSVs would induce mechanical stress in surrounding
silicon during the final annealing and cooling step in the
manufacturing process flow [5]–[10]. The stress can lead to an
emerging of keep-out-zone (KOZ) around TSV within which
no transistor is allowed to be placed, since the stresses are
very high and can adversely affect transistor performance and
reliability. Therefore, to quantify and minimize TSV-induced
KOZ is of significant importance in the applications of TSVs
to 3-D ICs.
Ryu et al. [11] and Jiang et al. [12] quantified the
TSV-induced KOZ by analytical studies and finite element
method (FEM) simulations. References [13]–[15] investigated
the Cu TSV-induced KOZ through simulations and experi-
ments. Liao [16] reduced the TSV-induced KOZ (10×)by
the optimized novel trench structures near the TSV. Air-gap
structure was also used to achieve lower KOZ [17], [18]. The
TSV-induced stresses and KOZ for the dies in the packages
at the room temperature were calculated with FEM simula-
tion model. Shallow trench isolation (STI), which induces
compressive stress, can be used to absorb the TSV-induced
tensile stress, but TSV stress still has significant impact on
device performance even after STI stress is considered [19].
What is more, [11]–[18] focuses on the ordinary cylindrical
TSV. There has been no literature on the minimization of
KOZ induced by coaxial TSV, which is well known for high
electrical performance [20]. In order to decrease the coaxial
TSV-induced KOZ, we propose an effective approach by
using the coaxial-annular TSV, which can provide predominant
thermo-mechanical performance, on the premise of offering
the same superior electrical transmission characterization as
coaxial TSV.
This paper is organized as follows. The thermo-mechanical
performances of coaxial and coaxial-annular TSVs are
compared in Section II. First, the analytical model of the
thermal stress induced by coaxial and coaxial-annular TSVs
is developed. Second, the analytical model is verified by
using FEM [21], and the stress distributions and KOZs are
compared induced by coaxial and coaxial-annular TSVs.
Third, the effects of Cu plasticity, TSV material, TSV size,
and inner metal plating ratio of coaxial-annular TSV are
studied in detail. In Section III, the electrical performances
of the different TSV structures are contrasted by employing
ANSYS’ HFSS [22], a 3-D full wave electromagnetic
simulator. The thin Ta layer, serving as diffusion barrier,
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