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Principles of Computer Science
3-D printing
object is then cleaned and cured by UV. This AM
technique is also called vat photopolymerization
because it takes place within a vat of liquid resin.
Various types of SLA printing processes have been
given alternate names, such as “photofabrication”
and “photo-solidification.”
Powder-Based 3-D Printing
In the 1980s, engineers at the University of Texas cre-
ated an alternate process that uses powdered solids
instead of liquid. Selective layer sintering (SLS), or
powder bed fusion, heats powdered glass, metal, ce-
ramic, or plastic in a powder bed until the material
is “sintered.” To sinter something is to cause its par-
ticles to fuse through heat or pressure without lique-
fying it. A laser is used to selectively sinter thin layers
of the powder, with the unfused powder underneath
giving structural support. The platform is lowered
and the powder compacted as the laser passes over
the object again.
Extrusion Printing
Material extrusion printing heats plastic or polymer
filament and extrudes it through nozzles to deposit a
layer of material on a platform. One example of this
process is called fused deposition modeling (FDM).
As the material cools, the platform is lowered and
another layer is added atop the last layer. Creating
extruded models often requires the use of a struc-
tural support to prevent the object from collapsing.
Extrusion printing is the most affordable and com-
monly available 3-D printing process.
Emerging and Alternative Methods
Several other 3-D printing methods are also
emerging. In material jetting, an inkjet printer head
deposits liquefied plastic or other light-sensitive ma-
terial onto a surface, which is then hardened with UV
light. Another inkjet printing technique is binder
jetting, which uses an inkjet printer head to deposit
drops of glue-like liquid into a powdered medium.
The liquid then soaks into and solidifies the medium.
In directed energy deposition (DED), metal wire or
powder is deposited in thin layers over a support be-
fore being melted with a laser or other heat source.
Sheet lamination fuses together thin sheets of paper,
metal, or plastic with adhesive. The resulting object
is then cut with a laser or other cutting tool to refine
the shape. This method is less costly but also less ac-
curate than others.
The Future of 3-D Printing
While AM techniques have been in use since the
1980s, engineers believe that the technology has not
yet reached its full potential. Its primary use has been
in rapid prototyping, in which a 3-D printer is used to
quickly create a 3-D model that can be used to guide
production. In many cases, 3-D printing can create
objects that are stronger, lighter, and more customiz-
able than objects made through machining. Printed
parts are already being used for planes, race cars,
medical implants, and dental crowns, among other
items. Because AM wastes far less material than sub-
tractive manufacturing, it is of interest for conserva-
tion, waste management, and cost reduction. The
technology could also democratize manufacturing,
as small-scale 3-D printers allow individuals and small
businesses to create products that traditionally re-
quire industrial manufacturing facilities. However,
intellectual property disputes could also occur more
often as AM use becomes more widespread.
—Micah L. Issitt
Bibliography
“About Additive Manufacturing.” Additive
Manufacturing Research Group. Loughborough U,
2015. Web. 6 Jan. 2016.
Hutchinson, Lee. “Home 3D Printers Take Us on a
Maddening Journey into Another Dimension.” Ars
Technica. Condé Nast, 27 Aug. 2013. Web. 6 Jan.
2016.
“Knowledge Base: Technologies in 3D Printing.”
DesignTech. DesignTech Systems, n.d. Web. 6 Jan.
2016.
Matulka, Rebecca. “How 3D Printers Work.” Energy.
gov. Dept. of Energy, 19 June 2014. Web. 6 Jan.
2016.
“The Printed World.” Economist. Economist
Newspaper, 10 Feb. 2011. Web. 6 Jan. 2016.
“3D Printing Processes: The Free Beginner’s Guide.”
3D Printing Industry. 3D Printing Industry, 2015.
Web. 6 Jan. 2016.
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