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iii
Microchip
Fabrication
A Practical Guide to Semiconductor Processing
Peter Van Zant
Fifth Edition
McGraw-Hill
New York Chicago San Francisco Lisbon London Madrid
Mexico City Milan New Delhi San Juan Seoul
Singapore Sydney Toronto
VanZant.book Page iii Monday, April 26, 2004 1:26 PM

iv
Library of Congress Cataloging-in-Publication Data
Van Zant, Peter.
Microchip fabrication / Peter Van Zant.—5th ed.
p. cm.
Includes index.
ISBN 0-07-143241-8
1. Semiconductors—Design and construction. 2. Integrated circuits—Design
and construction. I. Title.
TK7871.85.V36 2004
621.3815'2—dc22 2004040287
Copyright © 2004, 2000, 1997, 1984 by The McGraw-Hill Companies, Inc. All
rights reserved. Printed in the United States of America. Except as permitted under
the United States Copyright Act of 1976, no part of this publication may be repro-
duced or distributed in any form or by any means, or stored in a data base or re-
trieval system, without the prior written permission of the publisher.
1234567890DOC/DOC010987654
ISBN 0-07-143241-8
The sponsoring editor for this book was Stephen S. Chapman and the
production supervisor was Pamela Pelton. It was set in Century Schoolbook
by J. K. Eckert & Company, Inc.
Printed and bound by R. R. Donnelley.
McGraw-Hill books are available at special quantity discounts to use as premiums
and sales promotions, or for use in corporate training programs. For more informa-
tion, please write to the Director of Special Sales, McGraw-Hill Professional, Two
Penn Plaza, New York, NY 10121-2298. Or contact your local bookstore.
This book is printed on recycles, acid-free paper containing a minimum of 50% re-
cycled, de-inked fiber.
Information contained in this work has been obtained by The McGraw-Hill
Companies, Inc. (“McGraw-Hill”) from sources believed to be reliable.
However, neither McGraw-Hill nor its authors guarantee the accuracy or
completeness of any information published herein and neither McGraw-
Hill nor its authors shall be responsible for any errors, omissions, or dam-
ages arising out of use of this information. This work is published with the
understanding that McGraw-Hill and its authors are supplying information
but are not attempting to render engineering or other professional services.
If such services are required, the assistance of an appropriate professional
should be sought.
VanZant.book Page iv Monday, April 26, 2004 1:26 PM

v
This edition is dedicated to two exceptional women,
Marilyn (Van Zant) O’Connor and Anne Miller.
Marilyn is my lovely and loving sister. She is also
my good friend, enthusiastic supporter, and a wise
confidant. Thanks, sis.
For over twenty years Anne has been a
collaborator, business partner, and friend. Her wise
business counsel and contributions to this text are
greatly appreciated.
VanZant.book Page v Monday, April 26, 2004 1:26 PM

xiii
Preface
to the Fifth Edition
Despite recessions, the microchip industry continues its evolutionary
march to the physical limits of silicon-based ICs. Fortunately, the end
seems always just over the hill, and the industry keeps chugging
along. Unfortunately, keeping a textbook current with the advances in
microchip fabrication means frequent updates. Hence this fifth edi-
tion.
This edition follows the same chapter sequence as the previous edi-
tions. Hopefully, this will assist instructors in upgrading their course
curriculums. Fortunately, the basics of semiconductor device operation
and wafer processing remain the same and will be found in this edi-
tion.
My thanks go to Steve Chapman, my editor at McGraw-Hill. His
guidance and patience with my writing schedule are appreciated.
Many thanks to Anne Miller and Michael Heynes of Semiconductor
Services for their consultation and input. Alex Braun, of Semiconduc-
tor International, and Nikki Wood, of Future Fab International, were
most helpful with securing permission to reproduce material from
their fine publications. Jeff Eckert, of J. K. Eckert & Co., did a fine job
on organizing the over 600 figures and editing the manuscript. Mark
Hall, Mark Hall Design, and David Wellner did yeoman’s work trans-
forming my hand drawings into understandable illustrations.
Last, but not least, thanks to my wife Mary Dewitt for enduring my
5:30
A.M. writing sessions and her unending support.
VanZant.book Page xiii Monday, April 26, 2004 1:26 PM

xiv
About the Author
Peter Van Zant is an internationally known semiconductor profes-
sional with an extensive background in process engineering, training,
consulting, and writing. Principal of Peter Van Zant Associates, a firm
that supplies writing, training, and consulting services to business
and industry, he is the author of Semiconductor Technology Glossary,
Third Edition; Integrated Circuits Text; Safety First Manual; and Chip
Packaging Manual. His books and training materials are used by chip
manufacturers, industry suppliers, colleges, and universities. Peter
Van Zant Associates’ customers include Intel, National Semiconductor,
Applied Materials, Air Products and Chemicals, SCP Global Inc., and
a number of educational institutions. Mr. Van Zant is also the elected
District 1 Supervisor in his home county of Nevada in California.
VanZant.book Page xiv Monday, April 26, 2004 1:26 PM
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