基恩士XG7000视觉编辑器操作指南

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"XGVISIONEDITOR是基恩士公司的一款视觉编辑器，主要用于XG7000系列设备的操作编程。该软件提供了两种编程方式，既可以在控制器上进行现场调整和产品切换，也可以在个人计算机上建立检测方法和构建带有自定义操作菜单的新型程序。XGVisionEditor是一个开发环境，而XGVisionTerminal则用于收集日志数据。在使用系统时，必须注意安全警告符号，防止发生人身伤害或财产损失。" 详细说明： XGVISIONEDITOR是一款专为基恩士XG7000系列视觉系统设计的编辑工具，旨在帮助用户创建和编辑检测程序。这个系列的设备采用了双途径编程方式，既支持在控制器上的实时调整和灵活应对产品变更，同时也支持在个人计算机上进行更复杂的编程工作，如构建新的检测方法和自定义用户界面。在控制器上，操作员可以直接对设备进行参数调整，快速响应生产线上的变化，实现检查程序的快速切换。而在个人计算机上，XGVisionEditor提供了更为全面的开发环境，用户可以在这里设计和测试各种视觉检测算法，创建具有独特操作界面的定制程序，以适应不同的产品检测需求。 XGVisionTerminal作为配套的日志数据收集程序，它能够收集并分析设备运行过程中的数据，这对于质量控制和故障排查至关重要。通过对这些数据的分析，用户可以优化程序性能，提升检测精度，同时也能追踪和记录生产过程中的异常情况。在使用XGVisionEditor和相关系统时，必须注意安全警示。文档中提到了"DANGER"和"Warning"两个级别的警示，它们分别表示可能导致死亡或严重身体伤害以及可能导致身体伤害的情况。这些警告提醒用户在操作过程中遵循正确的操作规程，以避免潜在的安全风险。 XGVISIONEDITOR是基恩士XG7000系列视觉系统的核心编程工具，结合控制器和PC端的双重编程能力，为用户提供强大的视觉检测解决方案。同时，通过严谨的安全警告系统，确保了在使用过程中的人身和财产安全。

Overview of the XG-7000 Series Machine Vision System

1-4

The XG VisionEditor allows users without in-depth

programming knowledge to easily build complex image

processing programs in a short amount of time. Program

construction is done primarily through drag and drop

operations in a standard Windows environment.

• The XG VisionEditor also includes powerful debugging

tools to assist in time-consuming program checking; the

tools can detect various problems simultaneously,

including setting and execution errors which occur

during processing.

• The image processing program can be uploaded to the

XG-7000 Series controller, connected via Ethernet or

USB, executed, and then confirmed. Using multiple

simulation functions for different purposes, available in

the XG VisionEditor, most program operations can be

simulated and verified in environments where a

controller is unavailable.

Building an image processing flowchart

Image processing flowcharts are built primarily by

dragging and dropping items from a pre-defined parts list.

The image processing flowchart is then automatically

converted into a program file when uploaded to the

controller. Using the PC simulation function, users can

check inspection setting values and verify results of

processed images at any point in the creation process.

See "Flowchart View" (Page 2-19) for more details.

Creating user interfaces

The XG VisionEditor allows for the creation of a user

interface by using layout templates, elements and dialog

based menus. The interface is created by dragging and

dropping items from a parts list onto the screen layout,

similar to creating the image processing flowchart. The

user interface and dialog functions are also integrated into

the inspection settings to allow checking within the

simulation function.

See "Screen Editor Views (Screen Editor/Screen Browser/

Screen Properties)" (Page 2-47) for more details.

Debugging and results checking

The XG VisionEditor allows for the user to check the

integrity and debug errors in the constructed flowchart and

user interface. Through simulation, processing data and

measurement results are also generated and logged.

Any errors found are displayed visually and output to a log

file.

See "Information View" (Page 2-54) for more details.

Controller management

Multiple controllers (only one for USB) connected via

Ethernet or USB can be registered in a single instance of

the XG VisionEditor. The XG VisionEditor manages the

program files for each controller as a separate workspace.

This allows for programs to be uploaded/downloaded, the

acquiring of images and stored data to be transferred. In

addition the registered controller can be remote controlled

with the remote desktop function.

See "System View" (Page 2-2) for more details.

Overview of the XG VisionEditor

Program Files and Version Control in the XG-7000 Series

1-5

Important Information

Program Files and Version Control in the XG-7000

Series

Various settings in the XG-7000 Series are managed as

separate program files based on their specific purpose.

When uploaded or copied to the controller all these files

combined together result in the full machine vision

program.

Programs (Image processing routines) are built and

managed around multiple unit settings. Programs can be

switched by changing the active program number (using

the [Change Programs] function) to fulfill various

inspection needs.

Note

Do not change the file or folder name for any of the program files.

Most file and folder names are automatically assigned by the

system. Changing these outside the XG VisionEditor, may render

the settings unusable.

The XG-7000 Series uses the following program files.

Some program files are managed as part of the program,

while others are managed globally within the controller

independent of the program.

Individual Programs

Program Setting File (inspect.dat)

This file contains all the unit settings for flowcharts, local

variables, and other data that makes up the image

processing program excluding other files.

Registered images (ref*_***.bmp/jpg, ref*_***_***_***.bmp/jpg)

This file contains pattern data used for the Pattern Search

(Page 3-40), and ShapeTrax2 (Page 3-52) unit as well as,

teaching image data used for Calibration (Page 3-327),

units.

Library (dic***.dat)

This file contains the libraries used for character

recognition in OCR units (Page 3-214).

bin/dll files (***.bin, ***.dll)

These files are precompiled C-language files required for

the PlugIn units (Page 3-314).The bin files are used by the

controller and the dll files are used for simulation in the XG

VisionEditor.

Master image (***.bmp/jpg)

This image data is used for comparison checking when

running a batch test in the controller's retest mode (not

used directly for image processing).

Reference

• For more details on the retest mode and retest images, refer to

the XG-7000 Series User's Manual.

• This file is not used directly for image processing. However, it

supports screen files (***.srn) in which the setting information

for each display template of the inspection program is stored.

See the XG VisionEditor Reference Manual (Utility) for more

details.

Common Files (All Programs)

System Setting File (env.dat)

This file contains system setting information for the

controller that applies to all programs.

Note

The system settings file must exist in the controller, even if the

default settings have not been changed.

Global Variable File (gvar.dat)

This file contains global variable information that can be

referenced by all programs.

Logo files (logo.bmp or logo2.bmp)

Logo.bmp is the logo file displayed on screen when the

system is powered up. Logo2.bmp is the logo file used

within the creation of a custom screen interface.

Program File Types for the XG-

7000 Series

Program Files and Version Control in the XG-7000 Series

1-7

Important Information

How to create and edit program files in the

XG VisionEditor

The following sections cover the basic methods used in

creating and editing each type of program file with XG

VisionEditor.

Reference

Programs can also be created on the controller by constructing

image processing flowcharts. For more details on the Flow Editor,

see the XG-7000 Series User's Manual.

Creating a workspace

"Creating a Workspace for a Controller" (Page 2-6)

Creating a new program / inspection

"Creating a Program" (Page 2-8)

Editing and working with flowcharts

• "Editing a Flowchart" (Page 2-22)

• [Library] tab (Page 3-222)

Registering registered images

"Registering a Captured Image" (Page 3-396)

Editing system settings

"Changing Controller System Settings (System Settings)"

(Page 5-2)

Reference

If the system settings file (env.dat) does not exist in the

workspace, a new one will be created automatically when you

create a program file.

Defining global variables.

"Global Variables" (Page 3-7)

Reference

If the system variables file (gvar.dat) does not exist in the

workspace, a new one will be created automatically when you

create a program file.

Using images as logos

• "Startup logo (logo.bmp)" (Page 2-14)

• [Logo Image (BMP)] of the Screen Editor

Creating bin and dll files

"PlugIn Unit" (Page 3-314)

How to transfer program files to the XG-

7000 Series controller

The following sections cover the basic methods for

transferring program files in the XG VisionEditor workspace

to the connected XG-7000 Series controller.

Uploading program files to a connected controller

"Uploading Files to a Controller" (Page 2-10)

Reference

Supported connections: Ethernet and USB Ver.2.0.

Transferring programs to a SD card for use in the

controller

"Exporting or Importing Files" (Page 2-14)

Note

For guaranteed performance, KEYENCE recommends the use of

the following industrial rated SD cards with the XG-7000 Series

controller: KEYENCE OP-84232 (256 MB) or OP-87133 (512 MB),

CA-SD1G (1 GB), CA-SD4G (4 GB: SDHC). KEYENCE does not

guarantee operation with commercial SD cards.

Reference

For more details on working directly with program files on the SD

card in the controller, see the XG-7000 Series User's Manual.

How to transfer program files and data to

the XG VisionEditor workspace

The following sections cover the basic methods for

transferring program files and data to the XG VisionEditor

workspace.

Downloading program files from a connected controller

"Downloading Files from a Controller" (Page 2-12)

Reference

Supported connections: Ethernet and USB Ver.2.0.

Transferring programs to a SD card for use in XG

VisionEditor

Note

For guaranteed performance, KEYENCE recommends the use of

the following industrial rated SD cards with the XG-7000 Series

controller: KEYENCE OP-84232 (256 MB) or OP-87133 (512 MB),

CA-SD1G (1 GB), CA-SD4G (4 GB: SDHC). KEYENCE does not

guarantee operation with commercial SD cards.

Reference

For more details on working directly with program files on the SD

card in the controller, see the XG-7000 Series User's Manual.

Managing Program Files in the

XG VisionEditor

Program Files and Version Control in the XG-7000 Series

1-8

Some program files for the XG-7000 Series may have

different file versions.

• Version 4.1: Supports all functions up to and including

version 4.1.

• Version 4.0: Supports all functions up to and including

version 4.0.

• Version 3.0: Supports all functions up to and including

version 3.0.

• Version 2.1: Supports all functions up to and including

version 2.1.

• Version 2.0: Supports all functions up to and including

version 2.0.

• Version 1.0: Supports all functions up to and including

version 1.0.

Note

Depending on the executed firmware version of the controller,

some functions may not be supported even if the setting file

version is the same. See the explanation of the function to be used

for more details.

Reference

• For more details on the main functional differences from version

1.0 to 4.1, refer to the XG-7000 Series manuals.

• Earlier versions of the XG VisionEditor can be upgraded for no-

charge by downloading data from the Users Support page.

Please contact your local sales representative for details.

• For procedures and precautions on upgrading the XG

VisionEditor, refer to "Downloading and Installing the Latest

Version of the Software" (Page 1-28).

• Controllers shipped before January 14, 2009 that do not have

the letter D after the # symbol in their serial numbers cannot be

upgraded.

File versions

These files have functional differences based on the

version.

• Program Setting File (inspect.dat)

• Library (dic***.dat)

• Global Setting (env.dat)

• Global Variable File (gvar.dat)

• Screen file (***.srn)

• bin file (***.bin)

Program file compatibility

• Program files are forwards compatible allowing versions

4.0 and earlier to be read and used in XG VisionEditor

and controllers running version 4.1 or later.

• Program files are not backwards compatible. Version 4.1

files cannot be read and used in XG VisionEditor and

controllers running version 4.0 or earlier. XG VisionEditor

version 4.1 can convert version 4.1 program files to 4.0

or earlier ("Save in another file format" (Page 7-3)) if the

program does not use functions not supported by the

older version. The converted files can be used with the

XG VisionEditor and controllers running that version or

earlier.

• To find out the version of the program file currently being

edited, look at the first two digits of the version number

recorded in each program file. If the file being checked

is from the active program, the version number appears

in the XG VisionEditor title bar. For individual program

files, the version number can be found by opening the

properties menu by right-clicking on the program file in

the system view (Page 2-2).

Note

To use the PlugIn unit in Online mode (Page 3-314), the bin file

must be compiled with XG VisionEditor version 4.0 or later.

The active program file is version 4.1

The active program file is version 1.0

Reference

The version displayed in this example, Ver.1.0.0400, is displayed

commonly for Ver.4.1 files created and updated on XG

VisionEditor Ver.1.0.

Checking the properties of a version 1.0 program file in

system view

Notes about File Versions

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