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首页CS1W-LCB板操作手册:模拟量应用详解
CS1W-LCB板操作手册:模拟量应用详解
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更新于2024-07-16
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"CS1W-LCB板操作手册 - E型模拟量应用手册是一份详细的指南,针对SYSMACCSSeries中的CS1W-LCB01和CS1W-LCB05型号的Loop Control Boards(环路控制板)。这份文档于2002年10月发布,提供了对这两种板卡的全面操作说明和应用指导。 该手册的核心内容主要包括以下几个部分: 1. 产品概述:介绍了CS1W-LCB01和CS1W-LCB05的规格、功能和适用场景,确保用户在正确和预期的条件下操作这些设备。 2. 操作指南:详细阐述了如何安装、配置和连接这些控制板,包括模拟量输入/输出(AI/AO)的设置,以及与系统其他组件的通信方法。这涵盖了硬件连接、软件配置和故障排查步骤。 3. 安全警示:手册中使用了不同的警告标志(如DANGER、WARNING和Caution),以强调操作过程中可能遇到的潜在危险,例如高压、电击风险、误操作可能导致的人身伤害或财产损失。阅读者必须严格按照提示行事,以保障自身安全。 4. 产品识别:手册中提及的所有OMRON产品名称和术语均采用大写,表明它们是特定的OMRON产品。"Unit"一词同样遵循此规则,即使在产品全称之外也保持大写。 5. 适用范围:强调本手册仅适用于由合格操作员按照正确程序使用,并且仅限于本手册所描述的目的。不遵循手册建议可能会导致意外后果。 这份操作手册对于任何需要维护、安装或操作CS1W-LCB01和CS1W-LCB05的工程师、技术人员来说都是必不可少的参考资料,它提供了深入理解和高效使用这些板卡的专业知识。在处理模拟量控制任务时,了解并遵循手册中的指导将有助于避免潜在问题,确保系统的稳定运行和人员安全。"
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xvii
Other Applicable Directives 7
Low Voltage Directive
The Low Voltage Directive provides that necessary safety standards are guar-
anteed for devices operating at voltages of 50 to 1,000 V AC or 75 to 1,500 V
DC.
xviii
Other Applicable Directives 7
1
SECTION 1
Introduction
This section outlines the features and application of the Loop Control Board and provides Board specifications.
1-1 Outline. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1-1-2 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1-1-3 Basic System Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-4 Application Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1-1-5 Loop Control Board Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1-1-6 Overall Mechanism of Data Exchange. . . . . . . . . . . . . . . . . . . . . . . 13
1-1-7 Internal Mechanism of Loop Control Board . . . . . . . . . . . . . . . . . . 15
1-1-8 List of Function Blocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
1-1-9 Differences between Loop Control Units and Board . . . . . . . . . . . . 23
1-2 Configuration of Instrumentation System. . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1-2-1 Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1-2-2 Determining the System Configuration . . . . . . . . . . . . . . . . . . . . . . 26
1-2-3 Description of Basic System Configuration . . . . . . . . . . . . . . . . . . . 28
1-3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1-3-1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
1-3-2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
1-3-3 Function Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1-3-4 Outline of PID Block Specifications . . . . . . . . . . . . . . . . . . . . . . . . 37
1-3-5 Software Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
1-4 How to Use Function Blocks for Specific Operations . . . . . . . . . . . . . . . . . . 41
1-5 Basic Procedure for Using the Loop Control Board. . . . . . . . . . . . . . . . . . . . 44
2
Outline Section 1-1
1-1 Outline
1-1-1 Outline
The Loop Control Board are capable of performing up to 500 blocks for the
CS1W-LCB05 or up to 50 blocks for the CS1W-LCB01 of various process
operations, including PID control. (See note.) Process operations include
basic logic sequence control and step-progression control. The Loop Control
Board can also be used to implement an alarm/monitor terminal on a com-
puter without using PID control functions.
Note The maximum number of control loops is determined by the operation cycle.
In most cases, such as when each loop consists of an Ai4 Terminal, a Seg-
ment Linearizer, a Basic PID, and an Ao4 Terminal block the maximum num-
ber of control loops would be as shown in the following table.
The Loop Control Board is classified as a CS-series Inner Board. It must be
mounted in a CS1-H CPU Unit. (It cannot be used in a CS1 CPU Unit.) There
are two models of Loop Control Board.
The Loop Control Board itself has no external I/O functions. So, it must be
used in a pair with a Unit having an external interface, such as an Analog I/O
Unit or Basic I/O Unit. The Loop Control Board exchanges data with the Unit
having the external interface via the CPU Unit I/O memory.
You can achieve all functions (operation functions/designation of field
input/output) simply by combining Control blocks, Operation blocks, and other
function blocks. This allows you to easily build a professional instrumentation
system on your PLC (Programmable Controller).
The following functions can be achieved by function blocks:
Internal Operations
• Control and operation blocks (500 function blocks max. for CS1W-LCB05
(See note.), 50 function blocks max. for CS1W-LCB01): 2-position
ON/OFF Basic PID, Advanced PID, Ratio Setting, Alarm/Signal Restric-
tions/Hold, Arithmetic (addition, subtraction, multiplication and division),
Functions (Square Root, Absolute Value, Segment Linearizer, etc.), Time
Functions (Lead/Delay, Dead Time, Ramp Program, etc.), Pulse Train
Operation (Accumulator), Signal Selection/Switching (Rank Selector,
Constant Selector, etc.), Sequential Control (Timers, Counter, etc.)
Operation cycle Maximum number of loops
0.01 s 20 loops
0.02 s 35 loops
0.05 s 70 loops
0.1 s 100 loops
0.2 s 180 loops
0.5 s 250 loops
1 s 250 loops
2 s 250 loops
Model Number of control and
operation blocks
Sequence tables
(See note.)
Step ladder
programs
CS1W-LCB01 50 blocks max. Not supported 20 blocks max.
CS1W-LCB05 500 blocks max. 200 blocks max. 200 blocks max.
3
Outline Section 1-1
Note Only 100 function blocks can be used on the CS1W-LCB05 if Fuzzy
Logic, Arithmetic Operation, or Time Sequence Data Statistics
blocks are used.
• External controllers (32 function blocks max.): ES100X Controller Termi-
nal
• Logic sequence/step progression control (200 function blocks max. for
CS1W-LCB05, 20 blocks max. for CS1W-LCB01): Step Ladder Program
and Sequence Table (CS1W-LCB05 only)
External I/O
• Each of the points on the Analog I/O Unit and Basic I/O Unit is read and
written by the Field Terminal block (max. 80 function blocks).
• Specified contacts or analog data on the CPU Unit is read and written by
user link tables.
• Data for Control, Operation, and External Controller blocks can be read
and written for SCADA software using the HMI function.
Note The CMND instruction can be executed in the ladder program in the CPU Unit
to send FINS commands to the Loop Control Board to read and write function
block data.
1-1-2 Features
High-speed Execution of Function Blocks for Multi-loop Control with an
Operation Cycle of 10 ms
Function blocks are executed at high speed approximately ten times faster
than for the Loop Control Units. For example, with a standard loop containing
an Ai4 Terminal, a Segment Linearizer, a Basic PID, and an Ao4 Terminal
block, 20 loops can be executed in 10 ms.
All Functions Achieved by Using Only Function Blocks (Operation
Functions/designation Of Field Input/Output)
Wiring function blocks in the software allows you to achieve not only combina-
tions of operation blocks but also all functions including specification of field
I/O.
Almost All Control Types Freely Achieved by Combining Function Blocks
In addition to regular PID control, cascade control, feedforward control, dead
time compensation control, override control and other special control types
can be achieved as desired by combining function blocks for up to 100 loops
for the CS1W-LCB05 or 50 loops for the CS1W-LCB01. Control can also be
easily configured for processes with prolonged dead time, non-linear pro-
cesses, and processes involving fluctuating loads. Changes in control type
after start of operation can also be flexibly accommodated.
Function Blocks with High-speed Execution
The Loop Control Board can be set to operation cycles for control, operation,
and other function blocks to 10 ms, 20 ms, or 50 ms as well as to longer peri-
ods. The shortest operation cycle that could be set for Loop Control Units was
100 ms. With faster execution, for example, four loops of PID control can all be
executed in a 10-ms operation cycle.
High-speed I/O Refreshing with the CPU Unit Using User Link Tables
User link tables can be set to refresh cycles of 10 ms, 20 ms, or 50 ms, and
the Loop Control Board with refresh data with the CPU Unit at the specified
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