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MODUS™ v1.6
MODUS™ v1.6
User Guide

© 2013 Renishaw plc. All rights reserved.
This document may not be copied or reproduced in whole or in
part, or transferred to any other media or language, by any means,
without the prior written permission of Renishaw.
The publication of material within this document does not imply
freedom from the patent rights of Renishaw plc.
Disclaimer
RENISHAW HAS MADE CONSIDERABLE EFFORTS TO ENSURE
THE CONTENT OF THIS DOCUMENT IS CORRECT AT THE
DATE OF PUBLICATION BUT MAKES NO WARRANTIES OR
REPRESENTATIONS REGARDING THE CONTENT. RENISHAW
EXCLUDES LIABILITY, HOWSOEVER ARISING, FOR ANY
INACCURACIES IN THIS DOCUMENT.
Trademarks
RENISHAW® and the probe emblem used in the RENISHAW logo
are registered trademarks of Renishaw plc in the UK and other
countries.
apply innovation is a trademark of Renishaw plc.
All other brand names and product names used in this document
are trade names, service marks, trademarks, or registered
trademarks of their respective owners.
Issued: 08 2013

Contents
3
Contents
1 Welcome to Modus 19
1.1 Acknowledgements ..................................................................................................19
2 Start-up Information 21
2.1 Searching in the Help System .................................................................................22
2.2 Selecting the Language for Modus ..........................................................................22
2.3 CMM Calibration Expiry ...........................................................................................23
2.4 Event Logging ..........................................................................................................24
2.5 The Modus Software Suite ......................................................................................25
2.6 Optimising Modus Performance ..............................................................................26
2.7 Probe Motion and Command Queuing ....................................................................31
2.8 File Types ................................................................................................................32
2.9 Co-ordinate Systems ...............................................................................................35
2.10 Manual, Program and Automatic Modes .................................................................36
2.11 Teach, Command and Insert Modes .......................................................................37
2.12 Machine, Inspection and Reporting Databases .......................................................38
3 Troubleshooting 40
3.1 Use of E-Stop (Emergency Stop) Button with the REVO ........................................40
3.2 Contacting Renishaw ...............................................................................................40
3.3 Troubleshooting - Options are Missing from Toolbars ............................................41
3.4 Troubleshooting - Modus Closes Unexpectedly ......................................................41
3.5 Troubleshooting - USB Dongle Hardware ...............................................................42
3.6 Troubleshooting - Using a Multi-monitor System ....................................................43
3.7 Troubleshooting - Opening Pro/E / Creo Files ........................................................43
3.8 Constant Reporting - Troubleshooting .....................................................................43
3.9 Troubleshooting - Writing to a Device .....................................................................44
3.10 Troubleshooting - Picked Features Are Not Displayed ...........................................44
3.11 Troubleshooting - Retrieving Arcs from Databases .................................................44
4 Back-ups and Archives 46
4.1 Backing Up Inspection Data Using a Database Device ..........................................46
4.2 Back-ups and Archives - Sample Code ...................................................................49
4.3 Scheduling an Archive (Windows XP) .....................................................................51
4.4 Scheduling an Archive (Windows 7) ........................................................................54
4.5 Opening a Database Device as 'Read Only' ...........................................................60
4.6 Restoring Back-ups and Archives ...........................................................................62
5 Modus Structure 63
5.1 Customising Modus .................................................................................................63
5.1.1 Setting Up the Modus Layout ..................................................................................63
5.1.2 Customising the Toolbars ........................................................................................64
5.2 Part Program Window ..............................................................................................64
5.3 Modus Windows ......................................................................................................65
5.3.1 Model Window .........................................................................................................68
5.3.2 Explorer Window ......................................................................................................96
5.3.3 Grid Window ............................................................................................................96
5.3.4 Output Window ......................................................................................................103
5.3.5 Context Window .....................................................................................................103
5.3.6 Constant Reporting Window ..................................................................................104
MODUS™ v1.6

4
Contents
5.3.7 Collisions Window ..................................................................................................105
5.3.8 Graphical Tolerances Window ...............................................................................108
5.3.9 DRO Window .........................................................................................................108
5.3.10 Planning Window ...................................................................................................109
5.4 Teach Path View ....................................................................................................112
5.4.1 Teach Path View - Pop-up Menu ...........................................................................114
5.4.2 Group Dialog Box ..................................................................................................116
5.5 Menus and Toolbars ..............................................................................................116
5.5.1 File Menu ...............................................................................................................117
5.5.2 Edit Menu ...............................................................................................................119
5.5.3 View Menu .............................................................................................................120
5.5.4 Model Menu ...........................................................................................................122
5.5.5 CMM Menu ............................................................................................................129
5.5.6 Program Menu .......................................................................................................147
5.5.7 Tools Menu ............................................................................................................158
5.5.8 Wizards Menu ........................................................................................................162
5.5.9 Help Menu .............................................................................................................163
5.5.10 Main Toolbar ..........................................................................................................163
5.5.11 Program Toolbar ....................................................................................................164
5.6 Status Bar ..............................................................................................................165
5.6.1 Settings Dialog Box ...............................................................................................166
5.6.2 System Settings Dialog Box ..................................................................................167
6 Configuring the Modus Server Connection 169
7 Part Programming 172
7.1 Non-programmed Inspection .................................................................................172
7.2 Touch and Go ........................................................................................................172
7.3 Creating a Part Program ........................................................................................173
7.3.1 New Inspection Dialog Box ....................................................................................173
7.4 Selecting a Part Program.......................................................................................175
7.4.1 Open Inspection Dialog Box ..................................................................................175
7.4.2 Program Inspection - Program Options .................................................................176
7.4.3 Program Inspection - Model Options .....................................................................178
7.4.4 Program Inspection - Reporting Options ...............................................................181
7.4.5 Program Inspection - Reporting Keys ....................................................................186
7.4.6 Program Inspection - External Paths .....................................................................186
7.4.7 Program Inspection - Repeat Options ...................................................................187
7.4.8 Program Inspection - Scan Options .......................................................................189
7.4.9 Program Inspection - Scripting Options .................................................................190
7.4.10 Program Inspection - SPC Transfer ......................................................................191
7.4.11 Program Inspection - Offline Options ....................................................................195
7.4.12 Program Inspection - Results Files ........................................................................196
7.4.13 Program Inspection - Comparator Settings ...........................................................197
7.5 Editing a Part Program ..........................................................................................198
7.5.1 The Part Program Window Pop-up Menus ............................................................199
7.5.2 Part Program Window Pop-up Menu Options .......................................................200
7.5.3 The DMIS Program Editor .....................................................................................202
7.5.4 The Block View Editor ............................................................................................206
7.6 Using Buffer Points ................................................................................................208
7.7 Adding a Prompt to a Part Program ......................................................................209
7.8 Adding a Pause to a Part Program ........................................................................209
7.9 Creating and Calling Macros .................................................................................210
7.10 Expressions in PTMEAS, GOTO and FEAT Commands ......................................210
7.11 Error Recovery when Scanning .............................................................................211
MODUS™ v1.6

Contents
5
8 Offline Programming 212
9 Model Window Tools for Part Programming 214
9.1 Using a Cutting Plane in the Model Window .........................................................214
10 Temperature Compensation 216
10.1 Outputting Temperature Values ............................................................................217
10.2 Machine Temperature Compensation Dialog Box .................................................218
10.3 Part Temperature Compensation Dialog Box ........................................................218
11 Opening and Saving CAD Files 220
11.1 Opening a CAD Model File as a Device ................................................................221
11.2 InterOp Warning and Error Messages ...................................................................222
11.3 Opening an ACIS File ............................................................................................223
11.3.1 ACIS - CAD Model Options Dialog Box .................................................................224
11.4 Opening a CATIA v4 File .......................................................................................224
11.4.1 CATIA v4 - CAD Model Options Dialog Box ..........................................................225
11.4.2 CATIA v4 Model Options - Geometry ....................................................................227
11.5 Opening a CATIA v5 File .......................................................................................228
11.5.1 CATIA v5 - CAD Model Options Dialog Box ..........................................................229
11.6 Opening an IGES File ............................................................................................231
11.6.1 IGES - CAD Model Options Dialog Box .................................................................232
11.6.2 IGES Model Options - IGES Header Info ..............................................................234
11.6.3 IGES Model Options - Curve Trimming .................................................................235
11.6.4 IGES Model Options - Masking - Curves ...............................................................236
11.6.5 IGES Model Options - Masking - Surfaces ............................................................237
11.7 Opening a Parasolid File .......................................................................................237
11.7.1 PARASOLID - CAD Model Options Dialog Box.....................................................238
11.8 Opening a Pro/E / Creo File...................................................................................239
11.8.1 Pro/E / Creo - CAD Model Options Dialog Box .....................................................240
11.8.2 Troubleshooting - Opening Pro/E / Creo Files ......................................................241
11.9 Opening a VDA File ...............................................................................................242
11.9.1 VDA - CAD Model Options Dialog Box ..................................................................243
11.9.2 VDA Model Options - VDA Header Info .................................................................244
11.10 Opening a STEP File .............................................................................................245
11.10.1 STEP - CAD Model Options Dialog Box ................................................................246
11.10.2 STEP Model Options - STEP Header Info .............................................................248
11.11 Opening a Unigraphics/NX File .............................................................................248
11.11.1 Unigraphics/NX - CAD Model Options Dialog Box ................................................250
11.12 Opening a SolidWorks File ....................................................................................251
11.12.1 SolidWorks - CAD Model Options Dialog Box .......................................................252
11.13 Saving CAD Files - Common Options ...................................................................254
11.14 Saving an ACIS File ...............................................................................................254
11.15 Saving a CATIA v4 File..........................................................................................255
11.16 Saving a CATIA v5 File..........................................................................................257
11.17 Saving an IGES File ..............................................................................................257
11.17.1 IGES Model Options - Geometry (Saving an IGES File) .......................................259
11.17.2 IGES Model Options - IGES Header Info (Saving an IGES File) ..........................259
11.18 Saving a Parasolid File ..........................................................................................260
11.19 Saving a VDA File ..................................................................................................261
11.20 Saving a STEP File ................................................................................................262
11.20.1 STEP Model Options - STEP Header Info (Saving a STEP File) ..........................264
MODUS™ v1.6
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